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FDM Polycarbonate vs. Stainless 316

Compare FDM Polycarbonate vs. Stainless 316 strength, stiffness, weight and thermal properties.

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FDM Polycarbonate3D printed (FDM)
Stainless 316Wrought
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Mechanical
Yield strength53.3MPasourcetypical265MPasourcetypical (representative), annealed 1.0 mm sheet
Ultimate tensile strength53.3MPasourcetypical, peak stress (= stress at yield)583MPasourcetypical (representative), annealed 1.0 mm sheet
Flexural strength89.4MPasourcetypicalnot sourced
Elongation at break9.2%sourcetypical61%sourcetypical (representative), annealed, in 2 in. (51 mm)
Young's modulus (stiffness)2.39GPasourcetypical200GPasourcetypical, in tension
Density1,180–1,200kg/m³sourcerange8,027kg/m³sourcetypical
Strength to weight44.8kN·m/kg36% higher33kN·m/kg
Stiffness to weight2.01MN·m/kg24.9MN·m/kg12.4x higher
Poisson's ratio0.38sourcebase material: polycarbonate family typical (Covestro Part and Mold Design guide, Table 3-1)0.3sourcedesign value (structural stainless steels)
Shear modulus0.867GPa76.9GPa88.7x stiffer in shear
Bulk modulus3.33GPa167GPa
Speed of sound1,418m/s4,992m/s
Thermal
Thermal conductivity0.2W/m·Ksourcebase material: Covestro Makrolon 2405 injection-molding PC, typical, through-plane, 23 °C14.6W/m·Ksource20–100 °C
Thermal expansion65µm/m·Ksourcebase material: Covestro Makrolon 2405 injection-molding PC, typical, 23-55 °C, parallel16.5µm/m·Ksourcemean, 20–100 °C
100 mm part over a 50 °C swing325µm growth82.5µm growth3.94x less
Specific heatnot sourced450J/kg·Ksourceat 20 °C
Heats up and cools (diffusivity)not sourced4.04mm²/s
Thermal shock resistance42.5W/m821W/m19.3x more resistant
Melting pointnot sourced1,390–1,440°Csourcemelting range
Glass transition108°Csourcetypicalnot sourced
Max service temperature105°CsourceHDT 0.455 MPa (printed specimens)871–899°Csourceoxidation (scaling) limit in air
Values forUltimaker PC, 3D-printed specimens, XY (flat); Ultimaker S5 Pro, engineering intent profile, 0.15 mm layer height, AA 0.4 print core, 100% infill, Cura 4.9, printed one-at-a-time, conditioned >=24 h at room temperature. TDS (file v5.00), April 20, 2022.ATI 316 (UNS S31600), annealed 1.0 mm sheet, ATI technical data sheet (2012); Poisson's ratio from the Nickel Institute/SCI structural stainless design manual

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

FDM Polycarbonate is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is FDM Polycarbonate stronger than Stainless 316?

Stainless 316 is stronger: its yield strength is 265 MPa against 53.3 MPa for FDM Polycarbonate (4.97x).

Which is lighter, FDM Polycarbonate or Stainless 316?

FDM Polycarbonate is lighter: 1,190 kg/m³ against 8,027 kg/m³ for Stainless 316.

Which is stiffer, FDM Polycarbonate or Stainless 316?

Stainless 316 is stiffer: Young's modulus 200 GPa against 2.39 GPa for FDM Polycarbonate, so the same part in Stainless 316 deflects less under the same load.

Which is lighter for the same job, FDM Polycarbonate or Stainless 316?

For the same stiffness or strength: FDM Polycarbonate is lighter for a stiff panel or plate, strong rod or tie, strong beam, strong panel or plate; Stainless 316 is lighter for a stiff rod or tie (tension), stiff beam (bending).

Part that must beFDM PolycarbonateStainless 316
Stiff rod or tie (tension)12.4x heavierlighter
Stiff beam (bending)36% heavierlighter
Stiff panel or platelighter1.54x heavier
Strong rod or tielighter36% heavier
Strong beamlighter2.32x heavier
Strong panel or platelighter3.03x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, FDM Polycarbonate or Stainless 316?

Stainless 316 conducts heat better: 14.6 W/m·K against 0.2 W/m·K for FDM Polycarbonate.

Which expands less with temperature?

Stainless 316 expands less: 16.5 µm/m·K against 65 µm/m·K for FDM Polycarbonate.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelFDM PolycarbonateStainless 316
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickFDM PolycarbonateStainless 316
Strength against density

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