Materials / Compare

PCB Laminate FR-4 vs. Steel

Compare PCB Laminate FR-4 vs. Steel strength, stiffness, weight and thermal properties.

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PCB Laminate FR-4Composite
SteelWrought
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Mechanical
Yield strengthnot given (tensile used)385MPasourcetypical: mean of 20,295 A992 flange mill-test coupons (1998 SSPC survey), as reported by AISC
Ultimate tensile strength246–385MPasourcetypical, in-plane: cross direction .. length direction (ASTM D3039)505MPasourcetypical: mean of 20,295 A992 flange mill-test coupons (1998 SSPC survey)
Flexural strength531–621MPasourcetypical: cross direction .. length direction (IPC-TM-650 2.4.4B)not sourced
Elongation at breaknot sourcednot sourced
Young's modulus (stiffness)21.9–25.8GPasourcetypical, in-plane: cross direction .. length direction (ASTM D790-15e2)200GPasourcedesign value (AISC 360-16)
Density1,920kg/m³sourcetypical, 50% resin content; another FR-4 producer: Park Nelco N4000-6 (high-Tg multifunctional epoxy), not Isola 370HR7,850kg/m³sourcenominal (constructional data)
Strength to weight164kN·m/kg3.35x higher49kN·m/kg
Stiffness to weight12.4MN·m/kg25.5MN·m/kg2.05x higher
Poisson's ratio0.171–0.177sourcetypical, in-plane: cross direction .. length direction0.3sourcedesign value (AISC 360-16 Commentary)
Shear modulus10.2GPa76.9GPa7.57x stiffer in shear
Bulk modulus12.2GPa167GPa
Speed of sound3,525m/s5,048m/s
Thermal
Thermal conductivity0.4W/m·Ksourcetypical (ASTM E1952); direction not stated by the sheet48W/m·Ksourcenominal at 20 °C
Thermal expansion13–14µm/m·Ksourcetypical, in-plane X/Y-axis, below Tg (IPC-TM-650 2.4.24C)12µm/m·Ksourcenominal (constructional data, no temperature range stated)
100 mm part over a 50 °C swing67.5µm growth60µm growth12% less
Specific heat1,200–1,400J/kg·Ksourcetypical (ASTM E1461); another FR-4 producer: Park Nelco N4000-6 (high-Tg multifunctional epoxy), not Isola 370HR460–480J/kg·Ksourcebase material: EN S275JR unalloyed structural steel (the EN counterpart of A36), typical, 50/100 °C
Heats up and cools (diffusivity)0.16mm²/s13mm²/s81.2x faster
Thermal shock resistance324W/m5,390W/m16.7x more resistant
Glass transition180°Csourcetypical, DSC (IPC-TM-650 2.4.25C)not sourced
Max service temperature130°CsourceUL Relative Thermal Index (UL 796)not sourced
Values forIsola 370HR FR-4 laminate (Polyclad PCL-FR-370HR, 180 C Tg multifunctional epoxy, E-glass fabric), copper removed; Isola data sheet Revision C, last updated April 15, 2021. Woven-glass laminate: the sheet gives in-plane values per weave direction (length / cross) and the Z-axis CTE separately; the solver is isotropic per material.Generic structural steel, cited as ASTM A992 (the current US structural grade): ASTM A992 W-shapes; Fy/Fu specified minimums from AISC publications (AISC 360-16 Commentary; Modern Steel Construction); elastic constants AISC 360; physical constants from the bauforumstahl structural-steel EPD, which names A992 among covered product standards.

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is PCB Laminate FR-4 stronger than Steel?

Steel is stronger: its yield strength is 385 MPa against tensile strength 315 MPa for PCB Laminate FR-4 (22%).

Which is lighter, PCB Laminate FR-4 or Steel?

PCB Laminate FR-4 is lighter: 1,920 kg/m³ against 7,850 kg/m³ for Steel.

Which is stiffer, PCB Laminate FR-4 or Steel?

Steel is stiffer: Young's modulus 200 GPa against 23.9 GPa for PCB Laminate FR-4, so the same part in Steel deflects less under the same load.

Which is lighter for the same job, PCB Laminate FR-4 or Steel?

For the same stiffness or strength: PCB Laminate FR-4 is lighter for a stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate; Steel is lighter for a stiff rod or tie (tension).

Part that must bePCB Laminate FR-4Steel
Stiff rod or tie (tension)2.05x heavierlighter
Stiff beam (bending)lighter41% heavier
Stiff panel or platelighter2.01x heavier
Strong rod or tielighter3.35x heavier
Strong beamlighter3.58x heavier
Strong panel or platelighter3.7x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, PCB Laminate FR-4 or Steel?

Steel conducts heat better: 48 W/m·K against 0.4 W/m·K for PCB Laminate FR-4.

Which expands less with temperature?

Steel expands less: 12 µm/m·K against 13.5 µm/m·K for PCB Laminate FR-4.

Among 72 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelSiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30PCB Laminate FR-4Steel
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickSiliconCeramic Alumina 96%Aluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30PCB Laminate FR-4Steel
Strength against density

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