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Plastic PETG vs. Plastic Polypropylene

Compare Plastic PETG vs. Plastic Polypropylene strength, stiffness, weight and thermal properties.

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Plastic PETG3D printed (FDM)
Plastic PolypropyleneBulk polymer (molded or machined)
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Mechanical
Yield strength46.2MPasourcetypical33MPasourcetypical, tensile stress at yield ISO 527
Ultimate tensile strength46.2MPasourcetypical, peak stress (= stress at yield)not sourced
Flexural strength78.9MPasourcetypicalnot sourced
Elongation at break7.6%sourcetypicalnot sourced
Young's modulus (stiffness)1.94GPasourcetypical1.45GPasourcetypical, tensile modulus ISO 527
Density1,270kg/m³sourcetypical900kg/m³sourcetypical, 23 °C ISO 1183-1
Strength to weight36.4kN·m/kg36.7kN·m/kg
Stiffness to weight1.53MN·m/kg1.61MN·m/kg6% higher
Poisson's rationot sourced0.42sourcebase material: polypropylene homopolymer family (INEOS Olefins & Polymers USA, Typical Engineering Properties of Polypropylene)
Shear modulusnot sourced0.511GPa
Bulk modulusnot sourced3.02GPa
Speed of sound1,236m/s1,269m/s
Thermal
Thermal conductivity0.21W/m·Ksourcebase material: Eastman Eastar Copolyester 6763 (PETG), typical0.17–0.22W/m·Ksourcebase material: polypropylene homopolymer family (INEOS Olefins & Polymers USA, Typical Engineering Properties of Polypropylene)
Thermal expansion51µm/m·Ksourcebase material: Eastman Eastar Copolyester 6763 (PETG), typical80–100µm/m·Ksourcebase material: polypropylene homopolymer family (INEOS Olefins & Polymers USA, Typical Engineering Properties of Polypropylene)
100 mm part over a 50 °C swing255µm growth1.76x less450µm growth
Specific heat1,300J/kg·Ksourcebase material: Eastman Eastar Copolyester 6763 (PETG), DSC at 60 °C (lowest temperature listed)not sourced
Heats up and cools (diffusivity)0.127mm²/snot sourced
Thermal shock resistancenot sourced28.6W/m
Glass transition77.4°Csourcetypicalnot sourced
Max service temperature76.2°CsourceHDT 0.455 MPa (printed specimens)90°CsourceHDT 0.45 MPa (ISO 75B), unannealed
Values forUltimaker PETG, 3D-printed specimens, XY (flat); Ultimaker S5 Pro, engineering intent profile, 0.15 mm layer height, AA 0.4 print core, 100% infill, Cura 4.9, printed one-at-a-time, conditioned >=24 h at room temperature. TDS v1.00, April 29, 2022.LyondellBasell Moplen HP501H polypropylene homopolymer (general purpose), typical ISO values

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Plastic PETG is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is Plastic PETG stronger than Plastic Polypropylene?

Plastic PETG is stronger: its yield strength is 46.2 MPa against 33 MPa for Plastic Polypropylene (40%).

Which is lighter, Plastic PETG or Plastic Polypropylene?

Plastic Polypropylene is lighter: 900 kg/m³ against 1,270 kg/m³ for Plastic PETG.

Which is stiffer, Plastic PETG or Plastic Polypropylene?

Plastic PETG is stiffer: Young's modulus 1.94 GPa against 1.45 GPa for Plastic Polypropylene, so the same part in Plastic PETG deflects less under the same load.

Which is lighter for the same job, Plastic PETG or Plastic Polypropylene?

For the same stiffness or strength: Plastic Polypropylene is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong beam, strong panel or plate.

Part that must bePlastic PETGPlastic Polypropylene
Stiff rod or tie (tension)6% heavierlighter
Stiff beam (bending)22% heavierlighter
Stiff panel or plate28% heavierlighter
Strong rod or tieabout equalabout equal
Strong beam13% heavierlighter
Strong panel or plate19% heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Plastic PETG or Plastic Polypropylene?

Plastic PETG conducts heat better: 0.21 W/m·K against 0.195 W/m·K for Plastic Polypropylene.

Which expands less with temperature?

Plastic PETG expands less: 51 µm/m·K against 90 µm/m·K for Plastic Polypropylene.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPlastic PETGPlastic Polypropylene
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPlastic PETGPlastic Polypropylene
Strength against density

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