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Plastic PETG vs. Stainless 304

Compare Plastic PETG vs. Stainless 304 strength, stiffness, weight and thermal properties.

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Plastic PETG3D printed (FDM)
Stainless 304Wrought
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Mechanical
Yield strength46.2MPasourcetypical241MPasourcetypical, annealed, 70 °F (21 °C)
Ultimate tensile strength46.2MPasourcetypical, peak stress (= stress at yield)586MPasourcetypical, annealed, 70 °F (21 °C)
Flexural strength78.9MPasourcetypicalnot sourced
Elongation at break7.6%sourcetypical55%sourcetypical, annealed, in 2 in. (50.8 mm)
Young's modulus (stiffness)1.94GPasourcetypical193GPasourcetypical, in tension
Density1,270kg/m³sourcetypical6.32x lighter8,030kg/m³sourcetypical
Strength to weight36.4kN·m/kg21% higher30kN·m/kg
Stiffness to weight1.53MN·m/kg24MN·m/kg15.7x higher
Poisson's rationot sourced0.3sourcedesign value (structural stainless steels)
Shear modulusnot sourced74.2GPa
Bulk modulusnot sourced161GPa
Speed of sound1,236m/s4,903m/s
Thermal
Thermal conductivity0.21W/m·Ksourcebase material: Eastman Eastar Copolyester 6763 (PETG), typical16.2W/m·Ksourceat 100 °C
Thermal expansion51µm/m·Ksourcebase material: Eastman Eastar Copolyester 6763 (PETG), typical16.9µm/m·Ksourcemean, 0–100 °C
100 mm part over a 50 °C swing255µm growth84.5µm growth3.02x less
Specific heat1,300J/kg·Ksourcebase material: Eastman Eastar Copolyester 6763 (PETG), DSC at 60 °C (lowest temperature listed)500J/kg·Ksourcemean, 0–100 °C
Heats up and cools (diffusivity)0.127mm²/s4.03mm²/s31.7x faster
Thermal shock resistancenot sourced838W/m
Melting pointnot sourced1,399–1,454°Csourcemelting range
Glass transition77.4°Csourcetypicalnot sourced
Max service temperature76.2°CsourceHDT 0.455 MPa (printed specimens)899°Csourcecontinuous, oxidation (scaling) limit in air
Values forUltimaker PETG, 3D-printed specimens, XY (flat); Ultimaker S5 Pro, engineering intent profile, 0.15 mm layer height, AA 0.4 print core, 100% infill, Cura 4.9, printed one-at-a-time, conditioned >=24 h at room temperature. TDS v1.00, April 29, 2022.Type 304, annealed flat-rolled (Cleveland-Cliffs 304/304L Product Data Bulletin, May 2021); Poisson's ratio from the Nickel Institute/SCI structural stainless design manual

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Plastic PETG is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is Plastic PETG stronger than Stainless 304?

Stainless 304 is stronger: its yield strength is 241 MPa against 46.2 MPa for Plastic PETG (5.22x).

Which is lighter, Plastic PETG or Stainless 304?

Plastic PETG is lighter: 1,270 kg/m³ against 8,030 kg/m³ for Stainless 304.

Which is stiffer, Plastic PETG or Stainless 304?

Stainless 304 is stiffer: Young's modulus 193 GPa against 1.94 GPa for Plastic PETG, so the same part in Stainless 304 deflects less under the same load.

Which is lighter for the same job, Plastic PETG or Stainless 304?

For the same stiffness or strength: Plastic PETG is lighter for a stiff panel or plate, strong rod or tie, strong beam, strong panel or plate; Stainless 304 is lighter for a stiff rod or tie (tension), stiff beam (bending).

Part that must bePlastic PETGStainless 304
Stiff rod or tie (tension)15.7x heavierlighter
Stiff beam (bending)1.58x heavierlighter
Stiff panel or platelighter36% heavier
Strong rod or tielighter21% heavier
Strong beamlighter2.1x heavier
Strong panel or platelighter2.77x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Plastic PETG or Stainless 304?

Stainless 304 conducts heat better: 16.2 W/m·K against 0.21 W/m·K for Plastic PETG.

Which expands less with temperature?

Stainless 304 expands less: 16.9 µm/m·K against 51 µm/m·K for Plastic PETG.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPlastic PETGStainless 304
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPlastic PETGStainless 304
Strength against density

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