Materials / Compare

Plastic PETG vs. Steel AISI 1018

Compare Plastic PETG vs. Steel AISI 1018 strength, stiffness, weight and thermal properties.

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Plastic PETG3D printed (FDM)
Steel AISI 1018Wrought
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Mechanical
Yield strength46.2MPasourcetypical372MPasourceproducer-stated, cold drawn
Ultimate tensile strength46.2MPasourcetypical, peak stress (= stress at yield)441MPasourceproducer-stated, cold drawn
Flexural strength78.9MPasourcetypicalnot sourced
Elongation at break7.6%sourcetypical15%sourcein 2 in (50.8 mm)
Young's modulus (stiffness)1.94GPasourcetypical200GPasourcebase material: AISI 1025 plain carbon steel (MIL-HDBK-5J design value; ASTM A108 bar is the cold-finished carbon-steel bar spec that also covers 1018)
Density1,270kg/m³sourcetypical7,861kg/m³sourcebase material: AISI 1025 plain carbon steel (MIL-HDBK-5J design value; ASTM A108 bar is the cold-finished carbon-steel bar spec that also covers 1018)
Strength to weight36.4kN·m/kg47.3kN·m/kg30% higher
Stiffness to weight1.53MN·m/kg25.4MN·m/kg16.7x higher
Poisson's rationot sourced0.32sourcebase material: AISI 1025 plain carbon steel (MIL-HDBK-5J design value; ASTM A108 bar is the cold-finished carbon-steel bar spec that also covers 1018)
Shear modulusnot sourced75.7GPa
Bulk modulusnot sourced185GPa
Speed of sound1,236m/s5,043m/s
Thermal
Thermal conductivity0.21W/m·Ksourcebase material: Eastman Eastar Copolyester 6763 (PETG), typical51.9W/m·Ksourcebase material: AISI 1025 plain carbon steel (MIL-HDBK-5J design value; ASTM A108 bar is the cold-finished carbon-steel bar spec that also covers 1018)
Thermal expansion51µm/m·Ksourcebase material: Eastman Eastar Copolyester 6763 (PETG), typical12µm/m·Ksourcebase material: unalloyed carbon steel, Ovako family table (S275JR, 'none alloyed structural steels', C <= 0.21%); mean 20-300 °C
100 mm part over a 50 °C swing255µm growth60µm growth4.25x less
Specific heat1,300J/kg·Ksourcebase material: Eastman Eastar Copolyester 6763 (PETG), DSC at 60 °C (lowest temperature listed)486J/kg·Ksourcebase material: AISI 1025 plain carbon steel (MIL-HDBK-5J design value; ASTM A108 bar is the cold-finished carbon-steel bar spec that also covers 1018)
Heats up and cools (diffusivity)0.127mm²/s13.6mm²/s107x faster
Thermal shock resistancenot sourced5,473W/m
Glass transition77.4°Csourcetypicalnot sourced
Max service temperature76.2°CsourceHDT 0.455 MPa (printed specimens)not sourced
Values forUltimaker PETG, 3D-printed specimens, XY (flat); Ultimaker S5 Pro, engineering intent profile, 0.15 mm layer height, AA 0.4 print core, 100% infill, Cura 4.9, printed one-at-a-time, conditioned >=24 h at room temperature. TDS v1.00, April 29, 2022.AISI 1018 cold drawn bar (Niagara LaSalle, cold-finished bar producer)

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Plastic PETG is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is Plastic PETG stronger than Steel AISI 1018?

Steel AISI 1018 is stronger: its yield strength is 372 MPa against 46.2 MPa for Plastic PETG (8.05x).

Which is lighter, Plastic PETG or Steel AISI 1018?

Plastic PETG is lighter: 1,270 kg/m³ against 7,861 kg/m³ for Steel AISI 1018.

Which is stiffer, Plastic PETG or Steel AISI 1018?

Steel AISI 1018 is stiffer: Young's modulus 200 GPa against 1.94 GPa for Plastic PETG, so the same part in Steel AISI 1018 deflects less under the same load.

Which is lighter for the same job, Plastic PETG or Steel AISI 1018?

For the same stiffness or strength: Plastic PETG is lighter for a stiff panel or plate, strong beam, strong panel or plate; Steel AISI 1018 is lighter for a stiff rod or tie (tension), stiff beam (bending), strong rod or tie.

Part that must bePlastic PETGSteel AISI 1018
Stiff rod or tie (tension)16.7x heavierlighter
Stiff beam (bending)1.64x heavierlighter
Stiff panel or platelighter32% heavier
Strong rod or tie30% heavierlighter
Strong beamlighter1.54x heavier
Strong panel or platelighter2.18x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Plastic PETG or Steel AISI 1018?

Steel AISI 1018 conducts heat better: 51.9 W/m·K against 0.21 W/m·K for Plastic PETG.

Which expands less with temperature?

Steel AISI 1018 expands less: 12 µm/m·K against 51 µm/m·K for Plastic PETG.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumStainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPlastic PETGSteel AISI 1018
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumStainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPlastic PETGSteel AISI 1018
Strength against density

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