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Plastic PLA vs. Steel

Compare Plastic PLA vs. Steel strength, stiffness, weight and thermal properties.

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Plastic PLA3D printed (FDM)
SteelWrought
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Mechanical
Yield strength52.5MPasourcetypical385MPasourcetypical: mean of 20,295 A992 flange mill-test coupons (1998 SSPC survey), as reported by AISC
Ultimate tensile strength52.5MPasourcetypical, peak stress (= stress at yield)505MPasourcetypical: mean of 20,295 A992 flange mill-test coupons (1998 SSPC survey)
Flexural strength96.8MPasourcetypicalnot sourced
Elongation at break7.8%sourcetypicalnot sourced
Young's modulus (stiffness)3.25GPasourcetypical200GPasourcedesign value (AISC 360-16)
Density1,240kg/m³sourcetypical7,850kg/m³sourcenominal (constructional data)
Strength to weight42.3kN·m/kg49kN·m/kg16% higher
Stiffness to weight2.62MN·m/kg25.5MN·m/kg9.72x higher
Poisson's rationot sourced0.3sourcedesign value (AISC 360-16 Commentary)
Shear modulusnot sourced76.9GPa
Bulk modulusnot sourced167GPa
Speed of sound1,619m/s5,048m/s
Thermal
Thermal conductivity0.13W/m·Ksourcebase material: NatureWorks Ingeo biopolymer, amorphous sheet, 25 °C48W/m·Ksourcenominal at 20 °C
Thermal expansionnot sourced12µm/m·Ksourcenominal (constructional data, no temperature range stated)
100 mm part over a 50 °C swingnot sourced60µm growth
Specific heat1,200J/kg·Ksourcebase material: NatureWorks Ingeo biopolymer, amorphous sheet, 25 °C460–480J/kg·Ksourcebase material: EN S275JR unalloyed structural steel (the EN counterpart of A36), typical, 50/100 °C
Heats up and cools (diffusivity)0.0874mm²/s13mm²/s149x faster
Thermal shock resistancenot sourced5,390W/m
Melting point152°Csourcetypicalnot sourced
Glass transition59.1°Csourcetypicalnot sourced
Max service temperature58.8°CsourceHDT 0.455 MPa (printed specimens)not sourced
Values forUltimaker PLA, 3D-printed specimens, XY (flat) orientation; Ultimaker S5 Pro, engineering intent profile, 0.15 mm layer height, AA 0.4 print core, 100% infill, Cura 4.9, printed one-at-a-time, conditioned >=24 h at room temperature. TDS dated April 20, 2022.Generic structural steel, cited as ASTM A992 (the current US structural grade): ASTM A992 W-shapes; Fy/Fu specified minimums from AISC publications (AISC 360-16 Commentary; Modern Steel Construction); elastic constants AISC 360; physical constants from the bauforumstahl structural-steel EPD, which names A992 among covered product standards.

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Plastic PLA is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is Plastic PLA stronger than Steel?

Steel is stronger: its yield strength is 385 MPa against 52.5 MPa for Plastic PLA (7.33x).

Which is lighter, Plastic PLA or Steel?

Plastic PLA is lighter: 1,240 kg/m³ against 7,850 kg/m³ for Steel.

Which is stiffer, Plastic PLA or Steel?

Steel is stiffer: Young's modulus 200 GPa against 3.25 GPa for Plastic PLA, so the same part in Steel deflects less under the same load.

Which is lighter for the same job, Plastic PLA or Steel?

For the same stiffness or strength: Plastic PLA is lighter for a stiff panel or plate, strong beam, strong panel or plate; Steel is lighter for a stiff rod or tie (tension), stiff beam (bending), strong rod or tie.

Part that must bePlastic PLASteel
Stiff rod or tie (tension)9.72x heavierlighter
Stiff beam (bending)24% heavierlighter
Stiff panel or platelighter1.6x heavier
Strong rod or tie16% heavierlighter
Strong beamlighter1.68x heavier
Strong panel or platelighter2.34x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Plastic PLA or Steel?

Steel conducts heat better: 48 W/m·K against 0.13 W/m·K for Plastic PLA.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPlastic PLASteel
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPlastic PLASteel
Strength against density

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