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Plastic PLA vs. Steel AISI 1045

Compare Plastic PLA vs. Steel AISI 1045 strength, stiffness, weight and thermal properties.

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Plastic PLA3D printed (FDM)
Steel AISI 1045Wrought
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Mechanical
Yield strength52.5MPasourcetypical531MPasourceproducer-stated, cold drawn
Ultimate tensile strength52.5MPasourcetypical, peak stress (= stress at yield)627MPasourceproducer-stated, cold drawn
Flexural strength96.8MPasourcetypicalnot sourced
Elongation at break7.8%sourcetypical12%sourcein 2 in (50.8 mm)
Young's modulus (stiffness)3.25GPasourcetypical210GPasourcetypical64.6x stiffer
Density1,240kg/m³sourcetypical6.29x lighter7,800kg/m³sourcetypical
Strength to weight42.3kN·m/kg68.1kN·m/kg1.61x higher
Stiffness to weight2.62MN·m/kg26.9MN·m/kg10.3x higher
Poisson's rationot sourced0.3sourcetypical
Shear modulusnot sourced80.8GPa
Bulk modulusnot sourced175GPa
Speed of sound1,619m/s5,189m/s
Thermal
Thermal conductivity0.13W/m·Ksourcebase material: NatureWorks Ingeo biopolymer, amorphous sheet, 25 °C40–45W/m·Ksourcetypical range, ambient
Thermal expansionnot sourced12µm/m·Ksourcetypical, mean 20-300 °C
100 mm part over a 50 °C swingnot sourced60µm growth
Specific heat1,200J/kg·Ksourcebase material: NatureWorks Ingeo biopolymer, amorphous sheet, 25 °C460–480J/kg·Ksourcetypical range, 50/100 °C
Heats up and cools (diffusivity)0.0874mm²/s11.6mm²/s133x faster
Thermal shock resistancenot sourced6,269W/m
Melting point152°Csourcetypicalnot sourced
Glass transition59.1°Csourcetypicalnot sourced
Max service temperature58.8°CsourceHDT 0.455 MPa (printed specimens)not sourced
Values forUltimaker PLA, 3D-printed specimens, XY (flat) orientation; Ultimaker S5 Pro, engineering intent profile, 0.15 mm layer height, AA 0.4 print core, 100% infill, Cura 4.9, printed one-at-a-time, conditioned >=24 h at room temperature. TDS dated April 20, 2022.AISI 1045 cold drawn bar (Niagara LaSalle) for mechanical; Ovako C45 (lists 'SAE 1045' as a similar designation) for physical constants

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Plastic PLA is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is Plastic PLA stronger than Steel AISI 1045?

Steel AISI 1045 is stronger: its yield strength is 531 MPa against 52.5 MPa for Plastic PLA (10.1x).

Which is lighter, Plastic PLA or Steel AISI 1045?

Plastic PLA is lighter: 1,240 kg/m³ against 7,800 kg/m³ for Steel AISI 1045.

Which is stiffer, Plastic PLA or Steel AISI 1045?

Steel AISI 1045 is stiffer: Young's modulus 210 GPa against 3.25 GPa for Plastic PLA, so the same part in Steel AISI 1045 deflects less under the same load.

Which is lighter for the same job, Plastic PLA or Steel AISI 1045?

For the same stiffness or strength: Plastic PLA is lighter for a stiff panel or plate, strong beam, strong panel or plate; Steel AISI 1045 is lighter for a stiff rod or tie (tension), stiff beam (bending), strong rod or tie.

Part that must bePlastic PLASteel AISI 1045
Stiff rod or tie (tension)10.3x heavierlighter
Stiff beam (bending)28% heavierlighter
Stiff panel or platelighter1.57x heavier
Strong rod or tie1.61x heavierlighter
Strong beamlighter34% heavier
Strong panel or platelighter1.98x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Plastic PLA or Steel AISI 1045?

Steel AISI 1045 conducts heat better: 42.5 W/m·K against 0.13 W/m·K for Plastic PLA.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPlastic PLASteel AISI 1045
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPlastic PLASteel AISI 1045
Strength against density

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