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Plastic PLA vs. Zinc Zamak 3

Compare Plastic PLA vs. Zinc Zamak 3 strength, stiffness, weight and thermal properties.

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Plastic PLA3D printed (FDM)
Zinc Zamak 3Cast
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Mechanical
Yield strength52.5MPasourcetypical221MPasourcetypical4.21x stronger
Ultimate tensile strength52.5MPasourcetypical, peak stress (= stress at yield)283MPasourcetypical
Flexural strength96.8MPasourcetypicalnot sourced
Elongation at break7.8%sourcetypical10%sourcetypical, in 2 in.
Young's modulus (stiffness)3.25GPasourcetypical85.5GPasourcetypical26.3x stiffer
Density1,240kg/m³sourcetypical5.32x lighter6,600kg/m³sourcetypical
Strength to weight42.3kN·m/kg26% higher33.5kN·m/kg
Stiffness to weight2.62MN·m/kg13MN·m/kg4.94x higher
Poisson's rationot sourced0.27sourcetypical, Zamak 3 hot-chamber die cast
Shear modulusnot sourced33.7GPa
Bulk modulusnot sourced62GPa
Speed of sound1,619m/s3,599m/s
Thermal
Thermal conductivity0.13W/m·Ksourcebase material: NatureWorks Ingeo biopolymer, amorphous sheet, 25 °C113W/m·Ksourcetypical
Thermal expansionnot sourced27.4µm/m·Ksourcetypical
100 mm part over a 50 °C swingnot sourced137µm growth
Specific heat1,200J/kg·Ksourcebase material: NatureWorks Ingeo biopolymer, amorphous sheet, 25 °C419J/kg·Ksourcetypical
Heats up and cools (diffusivity)0.0874mm²/s40.9mm²/s468x faster
Thermal shock resistancenot sourced7,782W/m
Melting point152°Csourcetypical381–387°Csourcemelting range
Glass transition59.1°Csourcetypicalnot sourced
Max service temperature58.8°CsourceHDT 0.455 MPa (printed specimens)not sourced
Values forUltimaker PLA, 3D-printed specimens, XY (flat) orientation; Ultimaker S5 Pro, engineering intent profile, 0.15 mm layer height, AA 0.4 print core, 100% infill, Cura 4.9, printed one-at-a-time, conditioned >=24 h at room temperature. TDS dated April 20, 2022.Zamak 3 (ASTM B86 die cast), Nathan Trotter (zinc alloy producer) technical data sheet, typical values

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Plastic PLA is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is Plastic PLA stronger than Zinc Zamak 3?

Zinc Zamak 3 is stronger: its yield strength is 221 MPa against 52.5 MPa for Plastic PLA (4.21x).

Which is lighter, Plastic PLA or Zinc Zamak 3?

Plastic PLA is lighter: 1,240 kg/m³ against 6,600 kg/m³ for Zinc Zamak 3.

Which is stiffer, Plastic PLA or Zinc Zamak 3?

Zinc Zamak 3 is stiffer: Young's modulus 85.5 GPa against 3.25 GPa for Plastic PLA, so the same part in Zinc Zamak 3 deflects less under the same load.

Which is lighter for the same job, Plastic PLA or Zinc Zamak 3?

For the same stiffness or strength: Plastic PLA is lighter for a stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate; Zinc Zamak 3 is lighter for a stiff rod or tie (tension).

Part that must bePlastic PLAZinc Zamak 3
Stiff rod or tie (tension)4.94x heavierlighter
Stiff beam (bending)lighter4% heavier
Stiff panel or platelighter1.79x heavier
Strong rod or tielighter26% heavier
Strong beamlighter2.04x heavier
Strong panel or platelighter2.59x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Plastic PLA or Zinc Zamak 3?

Zinc Zamak 3 conducts heat better: 113 W/m·K against 0.13 W/m·K for Plastic PLA.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPlastic PLAZinc Zamak 3
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPlastic PLAZinc Zamak 3
Strength against density

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