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Plastic Polypropylene vs. Solder SAC305

Compare Plastic Polypropylene vs. Solder SAC305 strength, stiffness, weight and thermal properties.

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Plastic PolypropyleneBulk polymer (molded or machined)
Solder SAC305Cast
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Mechanical
Yield strength33MPasourcetypical, tensile stress at yield ISO 52722MPasourcetypical
Ultimate tensile strengthnot sourced39.6MPasourcetypical
Elongation at breaknot sourced49%sourcetypical
Young's modulus (stiffness)1.45GPasourcetypical, tensile modulus ISO 5276.9GPasourcetypical, temperature and strain rate not stated
Density900kg/m³sourcetypical, 23 °C ISO 1183-17,350kg/m³sourcetypical
Strength to weight36.7kN·m/kg12.2x higher2.99kN·m/kg
Stiffness to weight1.61MN·m/kg1.72x higher0.939MN·m/kg
Poisson's ratio0.42sourcebase material: polypropylene homopolymer family (INEOS Olefins & Polymers USA, Typical Engineering Properties of Polypropylene)0.35sourcetypical
Shear modulus0.511GPa2.56GPa5.01x stiffer in shear
Bulk modulus3.02GPa7.67GPa
Speed of sound1,269m/s969m/s
Thermal
Thermal conductivity0.17–0.22W/m·Ksourcebase material: polypropylene homopolymer family (INEOS Olefins & Polymers USA, Typical Engineering Properties of Polypropylene)61W/m·Ksourcetypical, temperature not stated
Thermal expansion80–100µm/m·Ksourcebase material: polypropylene homopolymer family (INEOS Olefins & Polymers USA, Typical Engineering Properties of Polypropylene)21.9µm/m·Ksourcemean, 20-100 °C (MacDermid Alpha)
100 mm part over a 50 °C swing450µm growth110µm growth4.11x less
Specific heatnot sourced232J/kg·Ksourcetypical (MacDermid Alpha)
Heats up and cools (diffusivity)not sourced35.8mm²/s
Thermal shock resistance28.6W/m5,773W/m202x more resistant
Melting pointnot sourced217–220°Csourcesolidus-liquidus
Max service temperature90°CsourceHDT 0.45 MPa (ISO 75B), unannealednot sourced
Values forLyondellBasell Moplen HP501H polypropylene homopolymer (general purpose), typical ISO valuesSAC305 (Sn96.5Ag3.0Cu0.5) solder alloy, bulk; Indium Corporation Indalloy 256 (SAC305) for Preforms product data sheet (Form No. 100346 R0, 2024), selected properties, test temperature not stated; expansion and specific heat from MacDermid Alpha VACULOY SAC TDS (06 September 2023).

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is Plastic Polypropylene stronger than Solder SAC305?

Plastic Polypropylene is stronger: its yield strength is 33 MPa against 22 MPa for Solder SAC305 (1.5x).

Which is lighter, Plastic Polypropylene or Solder SAC305?

Plastic Polypropylene is lighter: 900 kg/m³ against 7,350 kg/m³ for Solder SAC305.

Which is stiffer, Plastic Polypropylene or Solder SAC305?

Solder SAC305 is stiffer: Young's modulus 6.9 GPa against 1.45 GPa for Plastic Polypropylene, so the same part in Solder SAC305 deflects less under the same load.

Which is lighter for the same job, Plastic Polypropylene or Solder SAC305?

For the same stiffness or strength: Plastic Polypropylene is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must bePlastic PolypropyleneSolder SAC305
Stiff rod or tie (tension)lighter1.72x heavier
Stiff beam (bending)lighter3.74x heavier
Stiff panel or platelighter4.86x heavier
Strong rod or tielighter12.2x heavier
Strong beamlighter10.7x heavier
Strong panel or platelighter10x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Plastic Polypropylene or Solder SAC305?

Solder SAC305 conducts heat better: 61 W/m·K against 0.195 W/m·K for Plastic Polypropylene.

Which expands less with temperature?

Solder SAC305 expands less: 21.9 µm/m·K against 90 µm/m·K for Plastic Polypropylene.

Among 72 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPCB Laminate FR-4SiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum ADC12Magnesium AZ91DPlastic PBT GF30Plastic PPS GF40Plastic LCP GF30Plastic PolypropyleneSolder SAC305
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPCB Laminate FR-4SiliconCeramic Alumina 96%Aluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum ADC12Magnesium AZ91DPlastic PBT GF30Plastic PPS GF40Plastic LCP GF30Plastic PolypropyleneSolder SAC305
Strength against density

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