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Plastic PPS GF40 vs. Steel AISI 4340

Compare Plastic PPS GF40 vs. Steel AISI 4340 strength, stiffness, weight and thermal properties.

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Plastic PPS GF40Bulk polymer (molded or machined)
Steel AISI 4340Wrought
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Mechanical
Yield strengthnot given (tensile used)1,035MPasourcetypical, transverse
Ultimate tensile strength195MPasourcetensile strength, 5 mm/min1,140MPasourcetypical, transverse
Flexural strength285MPasourceflexural strength at breaknot sourced
Elongation at break1.9%sourcestrain at break, 5 mm/min18%sourcetypical, transverse
Young's modulus (stiffness)14.7GPasourcetypical, 1 mm/min200GPasourceMIL-HDBK-5J design value (AISI 4340, quenched and tempered)
Density1,650kg/m³sourcetypical4.75x lighter7,840kg/m³sourcetypical
Strength to weight118kN·m/kg132kN·m/kg12% higher
Stiffness to weight8.91MN·m/kg25.5MN·m/kg2.86x higher
Poisson's ratio0.35sourceglass-reinforced Fortron PPS (class value, not grade-specific)0.32sourceMIL-HDBK-5J design value (AISI 4340, quenched and tempered)
Shear modulus5.44GPa75.7GPa13.9x stiffer in shear
Bulk modulus16.3GPa185GPa
Speed of sound2,985m/s5,049m/s
Thermal
Thermal conductivity0.2W/m·Ksource40% glass-reinforced Fortron, 25 °C (not grade-specific)37.5W/m·Ksourcetypical
Thermal expansion12µm/m·Ksourceparallel (flow), mean -50 to 90 °C11.3µm/m·Ksourcemean, -18 to 93 °C
100 mm part over a 50 °C swing60µm growth56.5µm growth6% less
Specific heatnot sourced448J/kg·Ksourcetypical
Heats up and cools (diffusivity)not sourced10.7mm²/s
Thermal shock resistance144W/m11,678W/m81.3x more resistant
Melting point280°CsourceDSC, 10 °C/minnot sourced
Glass transition90°CsourceDSC, 10 °C/minnot sourced
Max service temperature270°CsourceHDT 1.8 MPanot sourced
Values forCelanese Fortron 1140L4 (PPS, 40% glass fibre), injection moulding; FORTRON PPS Short-Term Properties Guide (PPS-012, 2016); thermal conductivity and Poisson for 40% glass-reinforced Fortron from the Fortron PPS Design Manual (PPS-050, 2013).Carpenter (Latrobe) Lescalloy 4340 VAC-ARC datasheet; mechanical row for 1100 °F temper; physical properties grade-level

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is Plastic PPS GF40 stronger than Steel AISI 4340?

Steel AISI 4340 is stronger: its yield strength is 1,035 MPa against tensile strength 195 MPa for Plastic PPS GF40 (5.31x).

Which is lighter, Plastic PPS GF40 or Steel AISI 4340?

Plastic PPS GF40 is lighter: 1,650 kg/m³ against 7,840 kg/m³ for Steel AISI 4340.

Which is stiffer, Plastic PPS GF40 or Steel AISI 4340?

Steel AISI 4340 is stiffer: Young's modulus 200 GPa against 14.7 GPa for Plastic PPS GF40, so the same part in Steel AISI 4340 deflects less under the same load.

Which is lighter for the same job, Plastic PPS GF40 or Steel AISI 4340?

For the same stiffness or strength: Plastic PPS GF40 is lighter for a stiff beam (bending), stiff panel or plate, strong beam, strong panel or plate; Steel AISI 4340 is lighter for a stiff rod or tie (tension), strong rod or tie.

Part that must bePlastic PPS GF40Steel AISI 4340
Stiff rod or tie (tension)2.86x heavierlighter
Stiff beam (bending)lighter29% heavier
Stiff panel or platelighter1.99x heavier
Strong rod or tie12% heavierlighter
Strong beamlighter1.56x heavier
Strong panel or platelighter2.06x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Plastic PPS GF40 or Steel AISI 4340?

Steel AISI 4340 conducts heat better: 37.5 W/m·K against 0.2 W/m·K for Plastic PPS GF40.

Which expands less with temperature?

Steel AISI 4340 expands less: 11.3 µm/m·K against 12 µm/m·K for Plastic PPS GF40.

Among 72 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPCB Laminate FR-4SiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic LCP GF30Plastic PPS GF40Steel AISI 4340
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPCB Laminate FR-4SiliconCeramic Alumina 96%Aluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic LCP GF30Plastic PPS GF40Steel AISI 4340
Strength against density

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