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Plastic UHMWPE vs. Titanium Ti-6Al-4V

Compare Plastic UHMWPE vs. Titanium Ti-6Al-4V strength, stiffness, weight and thermal properties.

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Plastic UHMWPEBulk polymer (molded or machined)
Titanium Ti-6Al-4VWrought
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Mechanical
Yield strength20MPasourcetypical, tensile stress at yield ISO 527, 50 mm/min885MPasourcetypical, plate (>0.187 in), annealed, 0.2% offset
Ultimate tensile strength43MPasourcetypical, tensile stress at break ISO 527, 50 mm/min940MPasourcetypical, plate, annealed
Elongation at break465%sourcetypical, nominal elongation at break ISO 52716%sourcetypical, in 2 in., plate annealed
Young's modulus (stiffness)0.66GPasourcetypical, tensile modulus ISO 527, 1 mm/min107–122GPasourcetypical range, 20 °C
Density930kg/m³sourcetypical4,430kg/m³sourcenominal
Strength to weight21.5kN·m/kg200kN·m/kg9.29x higher
Stiffness to weight0.71MN·m/kg25.8MN·m/kg36.4x higher
Poisson's rationot sourced0.342sourcemean of TIMET measurements
Shear modulusnot sourced42.7GPa
Bulk modulusnot sourced121GPa
Speed of sound842m/s5,084m/s
Thermal
Thermal conductivity0.4W/m·Ksourcetypical, unfilled (narrative value, generic Celanese UHMWPE)6.6W/m·Ksourcetypical, 20 °C, mill annealed
Thermal expansion200µm/m·Ksourcetypical, 20 to 100 °C (generic Celanese UHMWPE)9µm/m·Ksourcetypical, mean 0-100 °C
100 mm part over a 50 °C swing1,000µm growth45µm growth22.2x less
Specific heatnot sourced580J/kg·Ksourcetypical, 20 °C
Heats up and cools (diffusivity)not sourced2.57mm²/s
Thermal shock resistancenot sourced3,730W/m
Melting point130–138°CsourceDSC 10 K/min1,630–1,650°Csourcemelting range
Max service temperature80°Csourcerecommended max constant operating temperature400°Csourceupper recommended use temperature
Values forCelanese GUR 4120 (avg. molecular weight 4.7x10^6 g/mol), typical values on compression-molded specimens; CTE and thermal conductivity from Celanese's generic UHMWPE guide (grade not named)TIMETAL 6-4 (Ti-6Al-4V Grade 5) annealed plate typical (TIMET properties manual) + TIMET datasheet TMC-0150 physical properties

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is Plastic UHMWPE stronger than Titanium Ti-6Al-4V?

Titanium Ti-6Al-4V is stronger: its yield strength is 885 MPa against 20 MPa for Plastic UHMWPE (44.3x).

Which is lighter, Plastic UHMWPE or Titanium Ti-6Al-4V?

Plastic UHMWPE is lighter: 930 kg/m³ against 4,430 kg/m³ for Titanium Ti-6Al-4V.

Which is stiffer, Plastic UHMWPE or Titanium Ti-6Al-4V?

Titanium Ti-6Al-4V is stiffer: Young's modulus 115 GPa against 0.66 GPa for Plastic UHMWPE, so the same part in Titanium Ti-6Al-4V deflects less under the same load.

Which is lighter for the same job, Plastic UHMWPE or Titanium Ti-6Al-4V?

For the same stiffness or strength: Titanium Ti-6Al-4V is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must bePlastic UHMWPETitanium Ti-6Al-4V
Stiff rod or tie (tension)36.4x heavierlighter
Stiff beam (bending)2.77x heavierlighter
Stiff panel or plate17% heavierlighter
Strong rod or tie9.29x heavierlighter
Strong beam2.63x heavierlighter
Strong panel or plate40% heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Plastic UHMWPE or Titanium Ti-6Al-4V?

Titanium Ti-6Al-4V conducts heat better: 6.6 W/m·K against 0.4 W/m·K for Plastic UHMWPE.

Which expands less with temperature?

Titanium Ti-6Al-4V expands less: 9 µm/m·K against 200 µm/m·K for Plastic UHMWPE.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Brass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPlastic UHMWPETitanium Ti-6Al-4V
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Brass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPlastic UHMWPETitanium Ti-6Al-4V
Strength against density

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