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Plastic Polypropylene vs. Steel AISI 1045

Compare Plastic Polypropylene vs. Steel AISI 1045 strength, stiffness, weight and thermal properties.

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Plastic PolypropyleneBulk polymer (molded or machined)
Steel AISI 1045Wrought
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Mechanical
Yield strength33MPasourcetypical, tensile stress at yield ISO 527531MPasourceproducer-stated, cold drawn
Ultimate tensile strengthnot sourced627MPasourceproducer-stated, cold drawn
Elongation at breaknot sourced12%sourcein 2 in (50.8 mm)
Young's modulus (stiffness)1.45GPasourcetypical, tensile modulus ISO 527210GPasourcetypical
Density900kg/m³sourcetypical, 23 °C ISO 1183-17,800kg/m³sourcetypical
Strength to weight36.7kN·m/kg68.1kN·m/kg1.86x higher
Stiffness to weight1.61MN·m/kg26.9MN·m/kg16.7x higher
Poisson's ratio0.42sourcebase material: polypropylene homopolymer family (INEOS Olefins & Polymers USA, Typical Engineering Properties of Polypropylene)0.3sourcetypical
Shear modulus0.511GPa80.8GPa158x stiffer in shear
Bulk modulus3.02GPa175GPa
Speed of sound1,269m/s5,189m/s
Thermal
Thermal conductivity0.17–0.22W/m·Ksourcebase material: polypropylene homopolymer family (INEOS Olefins & Polymers USA, Typical Engineering Properties of Polypropylene)40–45W/m·Ksourcetypical range, ambient
Thermal expansion80–100µm/m·Ksourcebase material: polypropylene homopolymer family (INEOS Olefins & Polymers USA, Typical Engineering Properties of Polypropylene)12µm/m·Ksourcetypical, mean 20-300 °C
100 mm part over a 50 °C swing450µm growth60µm growth7.5x less
Specific heatnot sourced460–480J/kg·Ksourcetypical range, 50/100 °C
Heats up and cools (diffusivity)not sourced11.6mm²/s
Thermal shock resistance28.6W/m6,269W/m219x more resistant
Max service temperature90°CsourceHDT 0.45 MPa (ISO 75B), unannealednot sourced
Values forLyondellBasell Moplen HP501H polypropylene homopolymer (general purpose), typical ISO valuesAISI 1045 cold drawn bar (Niagara LaSalle) for mechanical; Ovako C45 (lists 'SAE 1045' as a similar designation) for physical constants

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is Plastic Polypropylene stronger than Steel AISI 1045?

Steel AISI 1045 is stronger: its yield strength is 531 MPa against 33 MPa for Plastic Polypropylene (16.1x).

Which is lighter, Plastic Polypropylene or Steel AISI 1045?

Plastic Polypropylene is lighter: 900 kg/m³ against 7,800 kg/m³ for Steel AISI 1045.

Which is stiffer, Plastic Polypropylene or Steel AISI 1045?

Steel AISI 1045 is stiffer: Young's modulus 210 GPa against 1.45 GPa for Plastic Polypropylene, so the same part in Steel AISI 1045 deflects less under the same load.

Which is lighter for the same job, Plastic Polypropylene or Steel AISI 1045?

For the same stiffness or strength: Plastic Polypropylene is lighter for a stiff panel or plate, strong beam, strong panel or plate; Steel AISI 1045 is lighter for a stiff rod or tie (tension), stiff beam (bending), strong rod or tie.

Part that must bePlastic PolypropyleneSteel AISI 1045
Stiff rod or tie (tension)16.7x heavierlighter
Stiff beam (bending)39% heavierlighter
Stiff panel or platelighter1.65x heavier
Strong rod or tie1.86x heavierlighter
Strong beamlighter36% heavier
Strong panel or platelighter2.16x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Plastic Polypropylene or Steel AISI 1045?

Steel AISI 1045 conducts heat better: 42.5 W/m·K against 0.195 W/m·K for Plastic Polypropylene.

Which expands less with temperature?

Steel AISI 1045 expands less: 12 µm/m·K against 90 µm/m·K for Plastic Polypropylene.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPlastic PolypropyleneSteel AISI 1045
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPlastic PolypropyleneSteel AISI 1045
Strength against density

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