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Plastic PTFE vs. Steel AISI 4340

Compare Plastic PTFE vs. Steel AISI 4340 strength, stiffness, weight and thermal properties.

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Plastic PTFEBulk polymer (molded or machined)
Steel AISI 4340Wrought
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Mechanical
Yield strength9MPasourcetypical yield strength at 23 °C (Teflon PTFE, Table 8)1,035MPasourcetypical, transverse
Ultimate tensile strength39.3MPasourcetypical, skived tape 0.13 mm1,140MPasourcetypical, transverse
Elongation at break350%sourcetypical, skived tape 0.13 mm18%sourcetypical, transverse
Young's modulus (stiffness)not sourced200GPasourceMIL-HDBK-5J design value (AISI 4340, quenched and tempered)
Density2,160kg/m³sourcetypical (standard specific gravity, ASTM D4894)7,840kg/m³sourcetypical
Strength to weight4.17kN·m/kg132kN·m/kg31.7x higher
Stiffness to weightnot sourced25.5MN·m/kg
Poisson's ratio0.46sourcetypical, 23 °C (Teflon PTFE resins, Chemours handbook)0.32sourceMIL-HDBK-5J design value (AISI 4340, quenched and tempered)
Shear modulusnot sourced75.7GPa
Bulk modulusnot sourced185GPa
Speed of soundnot sourced5,049m/s
Thermal
Thermal conductivity0.25W/m·Ksourcetypical, granular resin, 4.6 mm specimen37.5W/m·Ksourcetypical
Thermal expansion100µm/m·Ksourcetypical, granular resin, 23-60 °C (ASTM E228)11.3µm/m·Ksourcemean, -18 to 93 °C
100 mm part over a 50 °C swing500µm growth56.5µm growth8.85x less
Specific heat1,400J/kg·Ksourcetypical, granular resin, 20 °C (ASTM D4591)448J/kg·Ksourcetypical
Heats up and cools (diffusivity)0.0827mm²/s10.7mm²/s129x faster
Thermal shock resistancenot sourced11,678W/m
Melting point327°Csourcesecond melting peak (sintered polymer), +/-10not sourced
Max service temperature260°Csourceservice temperature (Chemours general Teflon PTFE statement)not sourced
Values forChemours Teflon PTFE 7C X granular molding resin, typical values (tensile/elongation measured on 0.13 mm skived tape)Carpenter (Latrobe) Lescalloy 4340 VAC-ARC datasheet; mechanical row for 1100 °F temper; physical properties grade-level

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is Plastic PTFE stronger than Steel AISI 4340?

Steel AISI 4340 is stronger: its yield strength is 1,035 MPa against 9 MPa for Plastic PTFE (115x).

Which is lighter, Plastic PTFE or Steel AISI 4340?

Plastic PTFE is lighter: 2,160 kg/m³ against 7,840 kg/m³ for Steel AISI 4340.

Which is lighter for the same job, Plastic PTFE or Steel AISI 4340?

For the same stiffness or strength: Steel AISI 4340 is lighter for a strong rod or tie, strong beam, strong panel or plate.

Part that must bePlastic PTFESteel AISI 4340
Strong rod or tie31.7x heavierlighter
Strong beam6.52x heavierlighter
Strong panel or plate2.95x heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Plastic PTFE or Steel AISI 4340?

Steel AISI 4340 conducts heat better: 37.5 W/m·K against 0.25 W/m·K for Plastic PTFE.

Which expands less with temperature?

Steel AISI 4340 expands less: 11.3 µm/m·K against 100 µm/m·K for Plastic PTFE.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelSteel AISI 4340
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPlastic PTFESteel AISI 4340
Strength against density

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