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Steel AISI 1018 vs. Plastic TPU

Compare Steel AISI 1018 vs. Plastic TPU strength, stiffness, weight and thermal properties.

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Steel AISI 1018Wrought
Plastic TPU3D printed (FDM)
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Mechanical
Yield strength372MPasourceproducer-stated, cold drawnnot given (tensile used)
Ultimate tensile strength441MPasourceproducer-stated, cold drawn23.7MPasourcetypical, stress at break
Flexural strengthnot sourced4.1MPasourcetypical
Elongation at break15%sourcein 2 in (50.8 mm)not sourced
Young's modulus (stiffness)200GPasourcebase material: AISI 1025 plain carbon steel (MIL-HDBK-5J design value; ASTM A108 bar is the cold-finished carbon-steel bar spec that also covers 1018)0.067GPasourcetypical
Density7,861kg/m³sourcebase material: AISI 1025 plain carbon steel (MIL-HDBK-5J design value; ASTM A108 bar is the cold-finished carbon-steel bar spec that also covers 1018)1,220kg/m³sourcetypical
Strength to weight47.3kN·m/kg2.44x higher19.4kN·m/kg
Stiffness to weight25.4MN·m/kg463x higher0.0549MN·m/kg
Poisson's ratio0.32sourcebase material: AISI 1025 plain carbon steel (MIL-HDBK-5J design value; ASTM A108 bar is the cold-finished carbon-steel bar spec that also covers 1018)not sourced
Shear modulus75.7GPanot sourced
Bulk modulus185GPanot sourced
Speed of sound5,043m/s234m/s
Thermal
Thermal conductivity51.9W/m·Ksourcebase material: AISI 1025 plain carbon steel (MIL-HDBK-5J design value; ASTM A108 bar is the cold-finished carbon-steel bar spec that also covers 1018)not sourced
Thermal expansion12µm/m·Ksourcebase material: unalloyed carbon steel, Ovako family table (S275JR, 'none alloyed structural steels', C <= 0.21%); mean 20-300 °Cnot sourced
100 mm part over a 50 °C swing60µm growthnot sourced
Specific heat486J/kg·Ksourcebase material: AISI 1025 plain carbon steel (MIL-HDBK-5J design value; ASTM A108 bar is the cold-finished carbon-steel bar spec that also covers 1018)not sourced
Heats up and cools (diffusivity)13.6mm²/snot sourced
Thermal shock resistance5,473W/mnot sourced
Melting pointnot sourced217°Csourcetypical
Max service temperaturenot sourced50.3°CsourceHDT 0.455 MPa (printed specimens)
Values forAISI 1018 cold drawn bar (Niagara LaSalle, cold-finished bar producer)Ultimaker TPU 95A, 3D-printed specimens, XY (flat); Ultimaker S5 Pro, engineering intent profile, 0.15 mm layer height, AA 0.4 print core, 100% infill, Cura 4.9, printed one-at-a-time, conditioned >=24 h at room temperature. TDS (file v5.00), April 29, 2022.

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Plastic TPU is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is Steel AISI 1018 stronger than Plastic TPU?

Steel AISI 1018 is stronger: its yield strength is 372 MPa against tensile strength 23.7 MPa for Plastic TPU (15.7x).

Which is lighter, Steel AISI 1018 or Plastic TPU?

Plastic TPU is lighter: 1,220 kg/m³ against 7,861 kg/m³ for Steel AISI 1018.

Which is stiffer, Steel AISI 1018 or Plastic TPU?

Steel AISI 1018 is stiffer: Young's modulus 200 GPa against 0.067 GPa for Plastic TPU, so the same part in Steel AISI 1018 deflects less under the same load.

Which is lighter for the same job, Steel AISI 1018 or Plastic TPU?

For the same stiffness or strength: Steel AISI 1018 is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie; Plastic TPU is lighter for a strong beam, strong panel or plate.

Part that must beSteel AISI 1018Plastic TPU
Stiff rod or tie (tension)lighter463x heavier
Stiff beam (bending)lighter8.48x heavier
Stiff panel or platelighter2.23x heavier
Strong rod or tielighter2.44x heavier
Strong beam3% heavierlighter
Strong panel or plate1.63x heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic NylonAluminumSteelIronTitaniumStainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelSteel AISI 1018Plastic TPU
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic NylonRubberAluminumSteelIronTitaniumStainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickSteel AISI 1018Plastic TPU
Strength against density

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