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Steel AISI 1018 vs. Zinc Zamak 3

Compare Steel AISI 1018 vs. Zinc Zamak 3 strength, stiffness, weight and thermal properties.

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Steel AISI 1018Wrought
Zinc Zamak 3Cast
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Mechanical
Yield strength372MPasourceproducer-stated, cold drawn221MPasourcetypical
Ultimate tensile strength441MPasourceproducer-stated, cold drawn283MPasourcetypical
Elongation at break15%sourcein 2 in (50.8 mm)10%sourcetypical, in 2 in.
Young's modulus (stiffness)200GPasourcebase material: AISI 1025 plain carbon steel (MIL-HDBK-5J design value; ASTM A108 bar is the cold-finished carbon-steel bar spec that also covers 1018)85.5GPasourcetypical
Density7,861kg/m³sourcebase material: AISI 1025 plain carbon steel (MIL-HDBK-5J design value; ASTM A108 bar is the cold-finished carbon-steel bar spec that also covers 1018)6,600kg/m³sourcetypical
Strength to weight47.3kN·m/kg41% higher33.5kN·m/kg
Stiffness to weight25.4MN·m/kg1.96x higher13MN·m/kg
Poisson's ratio0.32sourcebase material: AISI 1025 plain carbon steel (MIL-HDBK-5J design value; ASTM A108 bar is the cold-finished carbon-steel bar spec that also covers 1018)0.27sourcetypical, Zamak 3 hot-chamber die cast
Shear modulus75.7GPa2.25x stiffer in shear33.7GPa
Bulk modulus185GPa62GPa
Speed of sound5,043m/s3,599m/s
Thermal
Thermal conductivity51.9W/m·Ksourcebase material: AISI 1025 plain carbon steel (MIL-HDBK-5J design value; ASTM A108 bar is the cold-finished carbon-steel bar spec that also covers 1018)113W/m·Ksourcetypical
Thermal expansion12µm/m·Ksourcebase material: unalloyed carbon steel, Ovako family table (S275JR, 'none alloyed structural steels', C <= 0.21%); mean 20-300 °C27.4µm/m·Ksourcetypical
100 mm part over a 50 °C swing60µm growth2.28x less137µm growth
Specific heat486J/kg·Ksourcebase material: AISI 1025 plain carbon steel (MIL-HDBK-5J design value; ASTM A108 bar is the cold-finished carbon-steel bar spec that also covers 1018)419J/kg·Ksourcetypical
Heats up and cools (diffusivity)13.6mm²/s40.9mm²/s3.01x faster
Thermal shock resistance5,473W/m7,782W/m42% more resistant
Melting pointnot sourced381–387°Csourcemelting range
Values forAISI 1018 cold drawn bar (Niagara LaSalle, cold-finished bar producer)Zamak 3 (ASTM B86 die cast), Nathan Trotter (zinc alloy producer) technical data sheet, typical values

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is Steel AISI 1018 stronger than Zinc Zamak 3?

Steel AISI 1018 is stronger: its yield strength is 372 MPa against 221 MPa for Zinc Zamak 3 (1.68x).

Which is lighter, Steel AISI 1018 or Zinc Zamak 3?

Zinc Zamak 3 is lighter: 6,600 kg/m³ against 7,861 kg/m³ for Steel AISI 1018.

Which is stiffer, Steel AISI 1018 or Zinc Zamak 3?

Steel AISI 1018 is stiffer: Young's modulus 200 GPa against 85.5 GPa for Zinc Zamak 3, so the same part in Steel AISI 1018 deflects less under the same load.

Which is lighter for the same job, Steel AISI 1018 or Zinc Zamak 3?

For the same stiffness or strength: Steel AISI 1018 is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must beSteel AISI 1018Zinc Zamak 3
Stiff rod or tie (tension)lighter1.96x heavier
Stiff beam (bending)lighter28% heavier
Stiff panel or platelighter11% heavier
Strong rod or tielighter41% heavier
Strong beamlighter19% heavier
Strong panel or platelighter9% heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Steel AISI 1018 or Zinc Zamak 3?

Zinc Zamak 3 conducts heat better: 113 W/m·K against 51.9 W/m·K for Steel AISI 1018.

Which expands less with temperature?

Steel AISI 1018 expands less: 12 µm/m·K against 27.4 µm/m·K for Zinc Zamak 3.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumStainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelSteel AISI 1018Zinc Zamak 3
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumStainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickSteel AISI 1018Zinc Zamak 3
Strength against density

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