Materials / Compare

Steel AISI 4340 vs. Plastic TPU

Compare Steel AISI 4340 vs. Plastic TPU strength, stiffness, weight and thermal properties.

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Steel AISI 4340Wrought
Plastic TPU3D printed (FDM)
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Mechanical
Yield strength1,035MPasourcetypical, transversenot given (tensile used)
Ultimate tensile strength1,140MPasourcetypical, transverse23.7MPasourcetypical, stress at break
Flexural strengthnot sourced4.1MPasourcetypical
Elongation at break18%sourcetypical, transversenot sourced
Young's modulus (stiffness)200GPasourceMIL-HDBK-5J design value (AISI 4340, quenched and tempered)0.067GPasourcetypical
Density7,840kg/m³sourcetypical1,220kg/m³sourcetypical6.43x lighter
Strength to weight132kN·m/kg6.8x higher19.4kN·m/kg
Stiffness to weight25.5MN·m/kg464x higher0.0549MN·m/kg
Poisson's ratio0.32sourceMIL-HDBK-5J design value (AISI 4340, quenched and tempered)not sourced
Shear modulus75.7GPanot sourced
Bulk modulus185GPanot sourced
Speed of sound5,049m/s234m/s
Thermal
Thermal conductivity37.5W/m·Ksourcetypicalnot sourced
Thermal expansion11.3µm/m·Ksourcemean, -18 to 93 °Cnot sourced
100 mm part over a 50 °C swing56.5µm growthnot sourced
Specific heat448J/kg·Ksourcetypicalnot sourced
Heats up and cools (diffusivity)10.7mm²/snot sourced
Thermal shock resistance11,678W/mnot sourced
Melting pointnot sourced217°Csourcetypical
Max service temperaturenot sourced50.3°CsourceHDT 0.455 MPa (printed specimens)
Values forCarpenter (Latrobe) Lescalloy 4340 VAC-ARC datasheet; mechanical row for 1100 °F temper; physical properties grade-levelUltimaker TPU 95A, 3D-printed specimens, XY (flat); Ultimaker S5 Pro, engineering intent profile, 0.15 mm layer height, AA 0.4 print core, 100% infill, Cura 4.9, printed one-at-a-time, conditioned >=24 h at room temperature. TDS (file v5.00), April 29, 2022.

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Plastic TPU is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is Steel AISI 4340 stronger than Plastic TPU?

Steel AISI 4340 is stronger: its yield strength is 1,035 MPa against tensile strength 23.7 MPa for Plastic TPU (43.7x).

Which is lighter, Steel AISI 4340 or Plastic TPU?

Plastic TPU is lighter: 1,220 kg/m³ against 7,840 kg/m³ for Steel AISI 4340.

Which is stiffer, Steel AISI 4340 or Plastic TPU?

Steel AISI 4340 is stiffer: Young's modulus 200 GPa against 0.067 GPa for Plastic TPU, so the same part in Steel AISI 4340 deflects less under the same load.

Which is lighter for the same job, Steel AISI 4340 or Plastic TPU?

For the same stiffness or strength: Steel AISI 4340 is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must beSteel AISI 4340Plastic TPU
Stiff rod or tie (tension)lighter464x heavier
Stiff beam (bending)lighter8.5x heavier
Stiff panel or platelighter2.24x heavier
Strong rod or tielighter6.8x heavier
Strong beamlighter1.93x heavier
Strong panel or platelighter3% heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelSteel AISI 4340Plastic TPU
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickSteel AISI 4340Plastic TPU
Strength against density

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