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Steel AISI 4340 vs. Zinc Zamak 3

Compare Steel AISI 4340 vs. Zinc Zamak 3 strength, stiffness, weight and thermal properties.

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Steel AISI 4340Wrought
Zinc Zamak 3Cast
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Mechanical
Yield strength1,035MPasourcetypical, transverse221MPasourcetypical
Ultimate tensile strength1,140MPasourcetypical, transverse283MPasourcetypical
Elongation at break18%sourcetypical, transverse10%sourcetypical, in 2 in.
Young's modulus (stiffness)200GPasourceMIL-HDBK-5J design value (AISI 4340, quenched and tempered)85.5GPasourcetypical
Density7,840kg/m³sourcetypical6,600kg/m³sourcetypical19% lighter
Strength to weight132kN·m/kg3.94x higher33.5kN·m/kg
Stiffness to weight25.5MN·m/kg1.97x higher13MN·m/kg
Poisson's ratio0.32sourceMIL-HDBK-5J design value (AISI 4340, quenched and tempered)0.27sourcetypical, Zamak 3 hot-chamber die cast
Shear modulus75.7GPa2.25x stiffer in shear33.7GPa
Bulk modulus185GPa62GPa
Speed of sound5,049m/s3,599m/s
Thermal
Thermal conductivity37.5W/m·Ksourcetypical113W/m·Ksourcetypical3.01x more heat through a fin
Thermal expansion11.3µm/m·Ksourcemean, -18 to 93 °C27.4µm/m·Ksourcetypical
100 mm part over a 50 °C swing56.5µm growth2.42x less137µm growth
Specific heat448J/kg·Ksourcetypical419J/kg·Ksourcetypical
Heats up and cools (diffusivity)10.7mm²/s40.9mm²/s3.83x faster
Thermal shock resistance11,678W/m1.5x more resistant7,782W/m
Melting pointnot sourced381–387°Csourcemelting range
Values forCarpenter (Latrobe) Lescalloy 4340 VAC-ARC datasheet; mechanical row for 1100 °F temper; physical properties grade-levelZamak 3 (ASTM B86 die cast), Nathan Trotter (zinc alloy producer) technical data sheet, typical values

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is Steel AISI 4340 stronger than Zinc Zamak 3?

Steel AISI 4340 is stronger: its yield strength is 1,035 MPa against 221 MPa for Zinc Zamak 3 (4.68x).

Which is lighter, Steel AISI 4340 or Zinc Zamak 3?

Zinc Zamak 3 is lighter: 6,600 kg/m³ against 7,840 kg/m³ for Steel AISI 4340.

Which is stiffer, Steel AISI 4340 or Zinc Zamak 3?

Steel AISI 4340 is stiffer: Young's modulus 200 GPa against 85.5 GPa for Zinc Zamak 3, so the same part in Steel AISI 4340 deflects less under the same load.

Which is lighter for the same job, Steel AISI 4340 or Zinc Zamak 3?

For the same stiffness or strength: Steel AISI 4340 is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must beSteel AISI 4340Zinc Zamak 3
Stiff rod or tie (tension)lighter1.97x heavier
Stiff beam (bending)lighter29% heavier
Stiff panel or platelighter12% heavier
Strong rod or tielighter3.94x heavier
Strong beamlighter2.36x heavier
Strong panel or platelighter1.82x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Steel AISI 4340 or Zinc Zamak 3?

Zinc Zamak 3 conducts heat better: 113 W/m·K against 37.5 W/m·K for Steel AISI 4340.

Which expands less with temperature?

Steel AISI 4340 expands less: 11.3 µm/m·K against 27.4 µm/m·K for Zinc Zamak 3.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelSteel AISI 4340Zinc Zamak 3
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickSteel AISI 4340Zinc Zamak 3
Strength against density

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