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Steel A992 vs. Plastic TPU

Compare Steel A992 vs. Plastic TPU strength, stiffness, weight and thermal properties.

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Steel A992Wrought
Plastic TPU3D printed (FDM)
Try it on a partA bracket to run stress or thermal on, free in your browserOpen in LessCADOpen in LessCAD
Mechanical
Yield strength385MPasourcetypical: mean of 20,295 A992 flange mill-test coupons (1998 SSPC survey), as reported by AISCnot given (tensile used)
Ultimate tensile strength505MPasourcetypical: mean of 20,295 A992 flange mill-test coupons (1998 SSPC survey)23.7MPasourcetypical, stress at break
Flexural strengthnot sourced4.1MPasourcetypical
Elongation at breaknot sourcednot sourced
Young's modulus (stiffness)200GPasourcedesign value (AISC 360-16)0.067GPasourcetypical
Density7,850kg/m³sourcenominal (constructional data)1,220kg/m³sourcetypical
Strength to weight49kN·m/kg2.52x higher19.4kN·m/kg
Stiffness to weight25.5MN·m/kg464x higher0.0549MN·m/kg
Poisson's ratio0.3sourcedesign value (AISC 360-16 Commentary)not sourced
Shear modulus76.9GPanot sourced
Bulk modulus167GPanot sourced
Speed of sound5,048m/s234m/s
Thermal
Thermal conductivity48W/m·Ksourcenominal at 20 °Cnot sourced
Thermal expansion12µm/m·Ksourcenominal (constructional data, no temperature range stated)not sourced
100 mm part over a 50 °C swing60µm growthnot sourced
Specific heat460–480J/kg·Ksourcebase material: EN S275JR unalloyed structural steel (the EN counterpart of A36), typical, 50/100 °Cnot sourced
Heats up and cools (diffusivity)13mm²/snot sourced
Thermal shock resistance5,390W/mnot sourced
Melting pointnot sourced217°Csourcetypical
Max service temperaturenot sourced50.3°CsourceHDT 0.455 MPa (printed specimens)
Values forASTM A992 W-shapes; Fy/Fu specified minimums from AISC publications (AISC 360-16 Commentary; Modern Steel Construction); elastic constants AISC 360; physical constants from the bauforumstahl structural-steel EPD, which names A992 among covered product standards.Ultimaker TPU 95A, 3D-printed specimens, XY (flat); Ultimaker S5 Pro, engineering intent profile, 0.15 mm layer height, AA 0.4 print core, 100% infill, Cura 4.9, printed one-at-a-time, conditioned >=24 h at room temperature. TDS (file v5.00), April 29, 2022.

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Plastic TPU is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is Steel A992 stronger than Plastic TPU?

Steel A992 is stronger: its yield strength is 385 MPa against tensile strength 23.7 MPa for Plastic TPU (16.2x).

Which is lighter, Steel A992 or Plastic TPU?

Plastic TPU is lighter: 1,220 kg/m³ against 7,850 kg/m³ for Steel A992.

Which is stiffer, Steel A992 or Plastic TPU?

Steel A992 is stiffer: Young's modulus 200 GPa against 0.067 GPa for Plastic TPU, so the same part in Steel A992 deflects less under the same load.

Which is lighter for the same job, Steel A992 or Plastic TPU?

For the same stiffness or strength: Steel A992 is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie; Plastic TPU is lighter for a strong panel or plate.

Part that must beSteel A992Plastic TPU
Stiff rod or tie (tension)lighter464x heavier
Stiff beam (bending)lighter8.49x heavier
Stiff panel or platelighter2.24x heavier
Strong rod or tielighter2.52x heavier
Strong beamabout equalabout equal
Strong panel or plate1.6x heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelSteel A992Plastic TPU
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickSteel A992Plastic TPU
Strength against density

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