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Steel vs. Plastic UHMWPE

Compare Steel vs. Plastic UHMWPE strength, stiffness, weight and thermal properties.

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SteelWrought
Plastic UHMWPEBulk polymer (molded or machined)
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Mechanical
Yield strength385MPasourcetypical: mean of 20,295 A992 flange mill-test coupons (1998 SSPC survey), as reported by AISC20MPasourcetypical, tensile stress at yield ISO 527, 50 mm/min
Ultimate tensile strength505MPasourcetypical: mean of 20,295 A992 flange mill-test coupons (1998 SSPC survey)43MPasourcetypical, tensile stress at break ISO 527, 50 mm/min
Elongation at breaknot sourced465%sourcetypical, nominal elongation at break ISO 527
Young's modulus (stiffness)200GPasourcedesign value (AISC 360-16)0.66GPasourcetypical, tensile modulus ISO 527, 1 mm/min
Density7,850kg/m³sourcenominal (constructional data)930kg/m³sourcetypical
Strength to weight49kN·m/kg2.28x higher21.5kN·m/kg
Stiffness to weight25.5MN·m/kg35.9x higher0.71MN·m/kg
Poisson's ratio0.3sourcedesign value (AISC 360-16 Commentary)not sourced
Shear modulus76.9GPanot sourced
Bulk modulus167GPanot sourced
Speed of sound5,048m/s842m/s
Thermal
Thermal conductivity48W/m·Ksourcenominal at 20 °C0.4W/m·Ksourcetypical, unfilled (narrative value, generic Celanese UHMWPE)
Thermal expansion12µm/m·Ksourcenominal (constructional data, no temperature range stated)200µm/m·Ksourcetypical, 20 to 100 °C (generic Celanese UHMWPE)
100 mm part over a 50 °C swing60µm growth16.7x less1,000µm growth
Specific heat460–480J/kg·Ksourcebase material: EN S275JR unalloyed structural steel (the EN counterpart of A36), typical, 50/100 °Cnot sourced
Heats up and cools (diffusivity)13mm²/snot sourced
Thermal shock resistance5,390W/mnot sourced
Melting pointnot sourced130–138°CsourceDSC 10 K/min
Max service temperaturenot sourced80°Csourcerecommended max constant operating temperature
Values forGeneric structural steel, cited as ASTM A992 (the current US structural grade): ASTM A992 W-shapes; Fy/Fu specified minimums from AISC publications (AISC 360-16 Commentary; Modern Steel Construction); elastic constants AISC 360; physical constants from the bauforumstahl structural-steel EPD, which names A992 among covered product standards.Celanese GUR 4120 (avg. molecular weight 4.7x10^6 g/mol), typical values on compression-molded specimens; CTE and thermal conductivity from Celanese's generic UHMWPE guide (grade not named)

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is Steel stronger than Plastic UHMWPE?

Steel is stronger: its yield strength is 385 MPa against 20 MPa for Plastic UHMWPE (19.3x).

Which is lighter, Steel or Plastic UHMWPE?

Plastic UHMWPE is lighter: 930 kg/m³ against 7,850 kg/m³ for Steel.

Which is stiffer, Steel or Plastic UHMWPE?

Steel is stiffer: Young's modulus 200 GPa against 0.66 GPa for Plastic UHMWPE, so the same part in Steel deflects less under the same load.

Which is lighter for the same job, Steel or Plastic UHMWPE?

For the same stiffness or strength: Steel is lighter for a stiff rod or tie (tension), stiff beam (bending), strong rod or tie; Plastic UHMWPE is lighter for a stiff panel or plate, strong beam, strong panel or plate.

Part that must beSteelPlastic UHMWPE
Stiff rod or tie (tension)lighter35.9x heavier
Stiff beam (bending)lighter2.06x heavier
Stiff panel or plate26% heavierlighter
Strong rod or tielighter2.28x heavier
Strong beam18% heavierlighter
Strong panel or plate1.92x heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Steel or Plastic UHMWPE?

Steel conducts heat better: 48 W/m·K against 0.4 W/m·K for Plastic UHMWPE.

Which expands less with temperature?

Steel expands less: 12 µm/m·K against 200 µm/m·K for Plastic UHMWPE.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelSteelPlastic UHMWPE
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickSteelPlastic UHMWPE
Strength against density

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