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FDM HIPS vs. Plastic UHMWPE

Compare FDM HIPS vs. Plastic UHMWPE strength, stiffness, weight and thermal properties.

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FDM HIPS3D printed (FDM)
Plastic UHMWPEBulk polymer (molded or machined)
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Mechanical
Yield strengthnot given (tensile used)20MPasourcetypical, tensile stress at yield ISO 527, 50 mm/min
Ultimate tensile strength18.4MPasourcetypical43MPasourcetypical, tensile stress at break ISO 527, 50 mm/min
Flexural strength31.8MPasourcetypicalnot sourced
Elongation at break1.4%sourcetypical465%sourcetypical, nominal elongation at break ISO 527
Young's modulus (stiffness)1.59GPasourcetypical0.66GPasourcetypical, tensile modulus ISO 527, 1 mm/min
Density1,023kg/m³sourcetypical930kg/m³sourcetypical
Strength to weight18kN·m/kg21.5kN·m/kg20% higher
Stiffness to weight1.55MN·m/kg2.19x higher0.71MN·m/kg
Poisson's rationot sourcednot sourced
Shear modulusnot sourcednot sourced
Bulk modulusnot sourcednot sourced
Speed of sound1,246m/s842m/s
Thermal
Thermal conductivity0.17W/m·Ksourcebase material: INEOS Styrolution PS 486N injection-molding HIPS, typical0.4W/m·Ksourcetypical, unfilled (narrative value, generic Celanese UHMWPE)
Thermal expansion80µm/m·Ksourcebase material: INEOS Styrolution PS 486N injection-molding HIPS, typical200µm/m·Ksourcetypical, 20 to 100 °C (generic Celanese UHMWPE)
100 mm part over a 50 °C swing400µm growth2.5x less1,000µm growth
Specific heatnot sourcednot sourced
Heats up and cools (diffusivity)not sourcednot sourced
Thermal shock resistancenot sourcednot sourced
Melting pointnot sourced130–138°CsourceDSC 10 K/min
Glass transition99°Csourcetypicalnot sourced
Max service temperature86°CsourceHDT 1.8 MPa80°Csourcerecommended max constant operating temperature
Values forBASF Forward AM (BASF 3D Printing Solutions) Ultrafuse HiPS, TDS v2.2 (13.11.2019), printed specimens, XY 'Flat'. Specimen print settings are not stated; recommended processing on the sheet: nozzle 240-260 °C, bed 100-120 °C, 40-80 mm/s. Product is discontinued (Forward AM product page) but the TDS is still served by Forward AM.Celanese GUR 4120 (avg. molecular weight 4.7x10^6 g/mol), typical values on compression-molded specimens; CTE and thermal conductivity from Celanese's generic UHMWPE guide (grade not named)

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

FDM HIPS is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is FDM HIPS stronger than Plastic UHMWPE?

Plastic UHMWPE is stronger: its yield strength is 20 MPa against tensile strength 18.4 MPa for FDM HIPS (9%).

Which is lighter, FDM HIPS or Plastic UHMWPE?

Plastic UHMWPE is lighter: 930 kg/m³ against 1,023 kg/m³ for FDM HIPS.

Which is stiffer, FDM HIPS or Plastic UHMWPE?

FDM HIPS is stiffer: Young's modulus 1.59 GPa against 0.66 GPa for Plastic UHMWPE, so the same part in FDM HIPS deflects less under the same load.

Which is lighter for the same job, FDM HIPS or Plastic UHMWPE?

For the same stiffness or strength: FDM HIPS is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate; Plastic UHMWPE is lighter for a strong rod or tie, strong beam, strong panel or plate.

Part that must beFDM HIPSPlastic UHMWPE
Stiff rod or tie (tension)lighter2.19x heavier
Stiff beam (bending)lighter41% heavier
Stiff panel or platelighter22% heavier
Strong rod or tie20% heavierlighter
Strong beam16% heavierlighter
Strong panel or plate15% heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, FDM HIPS or Plastic UHMWPE?

Plastic UHMWPE conducts heat better: 0.4 W/m·K against 0.17 W/m·K for FDM HIPS.

Which expands less with temperature?

FDM HIPS expands less: 80 µm/m·K against 200 µm/m·K for Plastic UHMWPE.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelFDM HIPSPlastic UHMWPE
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickFDM HIPSPlastic UHMWPE
Strength against density

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