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Plastic UHMWPE vs. Zinc Zamak 3

Compare Plastic UHMWPE vs. Zinc Zamak 3 strength, stiffness, weight and thermal properties.

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Plastic UHMWPEBulk polymer (molded or machined)
Zinc Zamak 3Cast
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Mechanical
Yield strength20MPasourcetypical, tensile stress at yield ISO 527, 50 mm/min221MPasourcetypical
Ultimate tensile strength43MPasourcetypical, tensile stress at break ISO 527, 50 mm/min283MPasourcetypical
Elongation at break465%sourcetypical, nominal elongation at break ISO 52710%sourcetypical, in 2 in.
Young's modulus (stiffness)0.66GPasourcetypical, tensile modulus ISO 527, 1 mm/min85.5GPasourcetypical
Density930kg/m³sourcetypical7.1x lighter6,600kg/m³sourcetypical
Strength to weight21.5kN·m/kg33.5kN·m/kg1.56x higher
Stiffness to weight0.71MN·m/kg13MN·m/kg18.3x higher
Poisson's rationot sourced0.27sourcetypical, Zamak 3 hot-chamber die cast
Shear modulusnot sourced33.7GPa
Bulk modulusnot sourced62GPa
Speed of sound842m/s3,599m/s
Thermal
Thermal conductivity0.4W/m·Ksourcetypical, unfilled (narrative value, generic Celanese UHMWPE)113W/m·Ksourcetypical
Thermal expansion200µm/m·Ksourcetypical, 20 to 100 °C (generic Celanese UHMWPE)27.4µm/m·Ksourcetypical
100 mm part over a 50 °C swing1,000µm growth137µm growth7.3x less
Specific heatnot sourced419J/kg·Ksourcetypical
Heats up and cools (diffusivity)not sourced40.9mm²/s
Thermal shock resistancenot sourced7,782W/m
Melting point130–138°CsourceDSC 10 K/min381–387°Csourcemelting range
Max service temperature80°Csourcerecommended max constant operating temperaturenot sourced
Values forCelanese GUR 4120 (avg. molecular weight 4.7x10^6 g/mol), typical values on compression-molded specimens; CTE and thermal conductivity from Celanese's generic UHMWPE guide (grade not named)Zamak 3 (ASTM B86 die cast), Nathan Trotter (zinc alloy producer) technical data sheet, typical values

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is Plastic UHMWPE stronger than Zinc Zamak 3?

Zinc Zamak 3 is stronger: its yield strength is 221 MPa against 20 MPa for Plastic UHMWPE (11.1x).

Which is lighter, Plastic UHMWPE or Zinc Zamak 3?

Plastic UHMWPE is lighter: 930 kg/m³ against 6,600 kg/m³ for Zinc Zamak 3.

Which is stiffer, Plastic UHMWPE or Zinc Zamak 3?

Zinc Zamak 3 is stiffer: Young's modulus 85.5 GPa against 0.66 GPa for Plastic UHMWPE, so the same part in Zinc Zamak 3 deflects less under the same load.

Which is lighter for the same job, Plastic UHMWPE or Zinc Zamak 3?

For the same stiffness or strength: Plastic UHMWPE is lighter for a stiff panel or plate, strong beam, strong panel or plate; Zinc Zamak 3 is lighter for a stiff rod or tie (tension), stiff beam (bending), strong rod or tie.

Part that must bePlastic UHMWPEZinc Zamak 3
Stiff rod or tie (tension)18.3x heavierlighter
Stiff beam (bending)1.6x heavierlighter
Stiff panel or platelighter40% heavier
Strong rod or tie1.56x heavierlighter
Strong beamlighter43% heavier
Strong panel or platelighter2.13x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Plastic UHMWPE or Zinc Zamak 3?

Zinc Zamak 3 conducts heat better: 113 W/m·K against 0.4 W/m·K for Plastic UHMWPE.

Which expands less with temperature?

Zinc Zamak 3 expands less: 27.4 µm/m·K against 200 µm/m·K for Plastic UHMWPE.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPlastic UHMWPEZinc Zamak 3
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPlastic UHMWPEZinc Zamak 3
Strength against density

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