Materials / Compare

Aluminum 1100-O vs. DMLS 17-4PH Stainless Steel

Compare Aluminum 1100-O vs. DMLS 17-4PH Stainless Steel strength, stiffness, weight and thermal properties.

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Aluminum 1100-OWrought
DMLS 17-4PH Stainless Steel3D printed metal (DMLS)
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Mechanical
Yield strength35MPasourcetypical, O, 0.0625 in specimen861MPasourcemean, as built, horizontal (N=72)
Ultimate tensile strength90MPasourcetypical, O886MPasourcemean, as built, horizontal (N=72)
Elongation at break35%sourcetypical, O, in 4D19.9%sourcemean at break, as built, horizontal
Young's modulus (stiffness)69GPasourcetypical197GPasourcebase material: wrought 17-4 PH, Condition H 900 (Cleveland-Cliffs)
Density2,710kg/m³sourcenominal, 20 °C7,790kg/m³sourcemean part density (ISO 3369)
Strength to weight12.9kN·m/kg110kN·m/kg8.55x higher
Stiffness to weight25.5MN·m/kg25.3MN·m/kg
Poisson's rationot sourced0.272sourcebase material: wrought 17-4 PH, all conditions (Cleveland-Cliffs)
Shear modulusnot sourced77.4GPa
Bulk modulusnot sourced144GPa
Speed of sound5,046m/s5,029m/s
Thermal
Thermal conductivity222W/m·Ksourcetypical, O, 20 °C17.9W/m·Ksourcebase material: wrought 17-4 PH, Condition H 900, at 149 °C (Cleveland-Cliffs)
Thermal expansion23.6µm/m·Ksourcetypical, mean 20-100 °C10.4µm/m·Ksourcemean 25-100 °C, ASTM E228, AFTER atmospheric heat treatment (as-built value not published)
100 mm part over a 50 °C swing118µm growth52µm growth2.27x less
Specific heat901J/kg·Ksourcebase material: commercially pure aluminium EN AW-1050A (Hydro), 20 °C460J/kg·Ksourcebase material: wrought 17-4 PH, Condition A, 0-100 °C (Cleveland-Cliffs)
Heats up and cools (diffusivity)90.9mm²/s18.2x faster5mm²/s
Thermal shock resistancenot sourced5,474W/m
Melting point640–655°Csourcemelting rangenot sourced
Values for1100-O (annealed) commercially pure aluminium, Kaiser Aluminum Tube & Pipe Alloy 1100 Technical Data (Rev. 05/06), typical properties; specific heat from Hydro EN AW-1050A (99.5% Al) extruded-products datasheet (10/2018).EOS StainlessSteel 17-4PH IndustryLine (powder 9011-0041), EOS M 290, 40 µm, default job 17-4PH_040_StainlessM291_100, as built, horizontal; ISO 6892 & ASTM E8M

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

DMLS 17-4PH Stainless Steel is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is Aluminum 1100-O stronger than DMLS 17-4PH Stainless Steel?

DMLS 17-4PH Stainless Steel is stronger: its yield strength is 861 MPa against 35 MPa for Aluminum 1100-O (24.6x).

Which is lighter, Aluminum 1100-O or DMLS 17-4PH Stainless Steel?

Aluminum 1100-O is lighter: 2,710 kg/m³ against 7,790 kg/m³ for DMLS 17-4PH Stainless Steel.

Which is stiffer, Aluminum 1100-O or DMLS 17-4PH Stainless Steel?

DMLS 17-4PH Stainless Steel is stiffer: Young's modulus 197 GPa against 69 GPa for Aluminum 1100-O, so the same part in DMLS 17-4PH Stainless Steel deflects less under the same load.

Which is lighter for the same job, Aluminum 1100-O or DMLS 17-4PH Stainless Steel?

For the same stiffness or strength: Aluminum 1100-O is lighter for a stiff beam (bending), stiff panel or plate; DMLS 17-4PH Stainless Steel is lighter for a strong rod or tie, strong beam, strong panel or plate.

Part that must beAluminum 1100-ODMLS 17-4PH Stainless Steel
Stiff rod or tie (tension)about equalabout equal
Stiff beam (bending)lighter1.7x heavier
Stiff panel or platelighter2.03x heavier
Strong rod or tie8.55x heavierlighter
Strong beam2.94x heavierlighter
Strong panel or plate1.73x heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Aluminum 1100-O or DMLS 17-4PH Stainless Steel?

Aluminum 1100-O conducts heat better: 222 W/m·K against 17.9 W/m·K for DMLS 17-4PH Stainless Steel.

Which expands less with temperature?

DMLS 17-4PH Stainless Steel expands less: 10.4 µm/m·K against 23.6 µm/m·K for Aluminum 1100-O.

Among 72 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelPCB Laminate FR-4SiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum A380Aluminum 6063-T6Aluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Aluminum 1100-ODMLS 17-4PH Stainless Steel
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelBrickPCB Laminate FR-4SiliconCeramic Alumina 96%Aluminum A380Aluminum 6063-T6Aluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Aluminum 1100-ODMLS 17-4PH Stainless Steel
Strength against density

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