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Aluminum 1100-O vs. PCB Board FR-4, 2 copper planes

Compare Aluminum 1100-O vs. PCB Board FR-4, 2 copper planes strength, stiffness, weight and thermal properties.

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Aluminum 1100-OWrought
PCB Board FR-4, 2 copper planesComposite
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Mechanical
Yield strength35MPasourcetypical, O, 0.0625 in specimennot given (tensile used)
Ultimate tensile strength90MPasourcetypical, O246–385MPasourcethe bare laminate's (fr4-370hr), in-plane: cross direction .. length direction (ASTM D3039)
Elongation at break35%sourcetypical, O, in 4Dnot sourced
Young's modulus (stiffness)69GPasourcetypical21.9–25.8GPasourcethe bare laminate's (fr4-370hr), in-plane: cross direction .. length direction (ASTM D790-15e2); the copper planes are left out
Density2,710kg/m³sourcenominal, 20 °Cnot sourced
Strength to weight12.9kN·m/kgnot sourced
Stiffness to weight25.5MN·m/kgnot sourced
Poisson's rationot sourced0.171–0.177sourcethe bare laminate's (fr4-370hr), in-plane: cross direction .. length direction
Shear modulusnot sourced10.2GPa
Bulk modulusnot sourced12.2GPa
Speed of sound5,046m/snot sourced
Thermal
Thermal conductivity222W/m·Ksourcetypical, O, 20 °Cnot sourced
Thermal expansion23.6µm/m·Ksourcetypical, mean 20-100 °C13–14µm/m·Ksourcethe bare laminate's (fr4-370hr), in-plane X/Y-axis, below Tg (IPC-TM-650 2.4.24C)
100 mm part over a 50 °C swing118µm growth67.5µm growth1.75x less
Specific heat901J/kg·Ksourcebase material: commercially pure aluminium EN AW-1050A (Hydro), 20 °Cnot sourced
Heats up and cools (diffusivity)90.9mm²/snot sourced
Thermal shock resistancenot sourcednot sourced
Melting point640–655°Csourcemelting rangenot sourced
Values for1100-O (annealed) commercially pure aluminium, Kaiser Aluminum Tube & Pipe Alloy 1100 Technical Data (Rev. 05/06), typical properties; specific heat from Hydro EN AW-1050A (99.5% Al) extruded-products datasheet (10/2018).A whole circuit board read as one orthotropic plate: the JEDEC high-K thermal test board (JESD51-7, "2s2p"), 0.062 in (1.575 mm) thick with two internal solid copper planes 0.0014 in (1 oz) thick, as Texas Instruments SZZA017A Table 1 gives it. Copper C110 and the Isola 370HR laminate from this library; the layers conduct in parallel along the board and in series through it (boardStackup.ts). Its two 0.0028 in trace layers cover little of the board and are left out; vias are ignored. Mechanical values are the bare laminate's.

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is Aluminum 1100-O stronger than PCB Board FR-4, 2 copper planes?

PCB Board FR-4, 2 copper planes is stronger: its tensile strength is 315 MPa against yield strength 35 MPa for Aluminum 1100-O (9.01x).

Which is stiffer, Aluminum 1100-O or PCB Board FR-4, 2 copper planes?

Aluminum 1100-O is stiffer: Young's modulus 69 GPa against 23.9 GPa for PCB Board FR-4, 2 copper planes, so the same part in Aluminum 1100-O deflects less under the same load.

Which expands less with temperature?

PCB Board FR-4, 2 copper planes expands less: 13.5 µm/m·K against 23.6 µm/m·K for Aluminum 1100-O.

Among 73 materials

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Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPCB Laminate FR-4SiliconCeramic Alumina 96%Aluminum A380Aluminum 6063-T6Aluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Aluminum 1100-O
Strength against density

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