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Aluminum 1100-O vs. Plastic Nylon PA6

Compare Aluminum 1100-O vs. Plastic Nylon PA6 strength, stiffness, weight and thermal properties.

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Aluminum 1100-OWrought
Plastic Nylon PA6Bulk polymer (molded or machined)
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Mechanical
Yield strength35MPasourcetypical, O, 0.0625 in specimen90MPasourcetypical, dry
Ultimate tensile strength90MPasourcetypical, Onot sourced
Elongation at break35%sourcetypical, O, in 4D10%sourcenominal strain at break, dry
Young's modulus (stiffness)69GPasourcetypical3.5GPasourcetypical, dry
Density2,710kg/m³sourcenominal, 20 °C1,130kg/m³sourcetypical
Strength to weight12.9kN·m/kg79.6kN·m/kg6.17x higher
Stiffness to weight25.5MN·m/kg8.22x higher3.1MN·m/kg
Poisson's rationot sourced0.4sourcebase material: unfilled polyamide (PA), conditioned, maker design-guide family value (Covestro Table 3-1)
Shear modulusnot sourced1.25GPa
Bulk modulusnot sourced5.83GPa
Speed of sound5,046m/s1,760m/s
Thermal
Thermal conductivity222W/m·Ksourcetypical, O, 20 °C0.33W/m·Ksourcetypical
Thermal expansion23.6µm/m·Ksourcetypical, mean 20-100 °C102µm/m·Ksourcelongitudinal, 23-55 °C
100 mm part over a 50 °C swing118µm growth4.32x less510µm growth
Specific heat901J/kg·Ksourcebase material: commercially pure aluminium EN AW-1050A (Hydro), 20 °C1,700J/kg·Ksourcetypical
Heats up and cools (diffusivity)90.9mm²/s529x faster0.172mm²/s
Thermal shock resistancenot sourced49.9W/m
Melting point640–655°Csourcemelting range220°CsourceDSC
Max service temperaturenot sourced87°CsourceIEC 60216 temperature index, 20000 h
Values for1100-O (annealed) commercially pure aluminium, Kaiser Aluminum Tube & Pipe Alloy 1100 Technical Data (Rev. 05/06), typical properties; specific heat from Hydro EN AW-1050A (99.5% Al) extruded-products datasheet (10/2018).BASF Ultramid B3S (PA6, unreinforced injection-moulding grade), Product Information 02/2026, dry values (ISO methods)

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is Aluminum 1100-O stronger than Plastic Nylon PA6?

Plastic Nylon PA6 is stronger: its yield strength is 90 MPa against 35 MPa for Aluminum 1100-O (2.57x).

Which is lighter, Aluminum 1100-O or Plastic Nylon PA6?

Plastic Nylon PA6 is lighter: 1,130 kg/m³ against 2,710 kg/m³ for Aluminum 1100-O.

Which is stiffer, Aluminum 1100-O or Plastic Nylon PA6?

Aluminum 1100-O is stiffer: Young's modulus 69 GPa against 3.5 GPa for Plastic Nylon PA6, so the same part in Aluminum 1100-O deflects less under the same load.

Which is lighter for the same job, Aluminum 1100-O or Plastic Nylon PA6?

For the same stiffness or strength: Aluminum 1100-O is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate; Plastic Nylon PA6 is lighter for a strong rod or tie, strong beam, strong panel or plate.

Part that must beAluminum 1100-OPlastic Nylon PA6
Stiff rod or tie (tension)lighter8.22x heavier
Stiff beam (bending)lighter1.85x heavier
Stiff panel or platelighter13% heavier
Strong rod or tie6.17x heavierlighter
Strong beam4.5x heavierlighter
Strong panel or plate3.85x heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Aluminum 1100-O or Plastic Nylon PA6?

Aluminum 1100-O conducts heat better: 222 W/m·K against 0.33 W/m·K for Plastic Nylon PA6.

Which expands less with temperature?

Aluminum 1100-O expands less: 23.6 µm/m·K against 102 µm/m·K for Plastic Nylon PA6.

Among 72 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPCB Laminate FR-4SiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum A380Aluminum 6063-T6Aluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Aluminum 1100-OPlastic Nylon PA6
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPCB Laminate FR-4SiliconCeramic Alumina 96%Aluminum A380Aluminum 6063-T6Aluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Aluminum 1100-OPlastic Nylon PA6
Strength against density

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