Thermal conductivity against densityHigher and further left: spreads more heat for its weightThermal expansion against thermal conductivityLower and further right: warps less when heated
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Sources4 documents: Kaiser Aluminum, UltiMaker, Covestro, BASF
Aluminum 3003-O
3003-O (annealed) aluminium-manganese alloy, the heat-exchanger tube and brazing alloy, Kaiser Aluminum Tube & Pipe Alloy 3003 Technical Data (Rev. 05/06), typical properties; specific heat from the NIST cryogenic 3003-F fit at 293 K.
Plastic Nylon
Ultimaker Nylon, 3D-printed specimens, XY (flat), conditioned >=24 h at room temperature; Ultimaker S5 Pro, engineering intent profile, 0.15 mm layer height, AA 0.4 print core, 100% infill, Cura 4.9, printed one-at-a-time, conditioned >=24 h at room temperature. TDS v2.00, April 20, 2022.
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Alloy 3003 Tube & Pipe Technical Data, Rev. 05/06Kaiser Aluminumarchived copyAluminum 3003-O · Yield strength: typical, O, 0.0625 in specimenAluminum 3003-O · Ultimate tensile strength: typical, OAluminum 3003-O · Elongation at break: typical, O, in 4DAluminum 3003-O · Young's modulus (stiffness): typicalAluminum 3003-O · Density: nominal, 20 °CAluminum 3003-O · Thermal conductivity: typical, O, 20 °CAluminum 3003-O · Thermal expansion: typical, mean 20-100 °CAluminum 3003-O · Melting point: melting range
Engineering Polymers Part and Mold Design: Thermoplastics, A Design GuideCovestroPlastic Nylon · Poisson's ratio: base material: unfilled polyamide (PA), conditioned, maker design-guide family value (Covestro Table 3-1)
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Ultramid (PA) Product RangeBASFPlastic Nylon · Thermal conductivity: base material: unreinforced BASF Ultramid PA66 (A3K) and PA6 (B3S), 23 C (same value for both)Plastic Nylon · Thermal expansion: base material: unreinforced BASF Ultramid PA66 (A3K, 98) and PA6 (B3S, 102), 23-55 CPlastic Nylon · Specific heat: base material: unreinforced BASF Ultramid PA66 (A3K) and PA6 (B3S), 23 C (same value for both)
Each number points to the document that states it, with the exact basis. Values without a number are computed from the sourced ones. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.
Plastic Nylon is 3D printed: its properties depend on build direction and print settings; these are typical values.
Questions
Mechanical
Is Aluminum 3003-O stronger than Plastic Nylon?
Plastic Nylon is stronger: its yield strength is 63.1 MPa against 40 MPa for Aluminum 3003-O (1.58x).
Which is lighter, Aluminum 3003-O or Plastic Nylon?
Plastic Nylon is lighter: 1,140 kg/m³ against 2,730 kg/m³ for Aluminum 3003-O.
Which is stiffer, Aluminum 3003-O or Plastic Nylon?
Aluminum 3003-O is stiffer: Young's modulus 69 GPa against 2.33 GPa for Plastic Nylon, so the same part in Aluminum 3003-O deflects less under the same load.
Which is lighter for the same job, Aluminum 3003-O or Plastic Nylon?
For the same stiffness or strength: Aluminum 3003-O is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate; Plastic Nylon is lighter for a strong rod or tie, strong beam, strong panel or plate.
Part that must be
Aluminum 3003-O
Plastic Nylon
Stiff rod or tie (tension)
lighter
12.4x heavier
Stiff beam (bending)
lighter
2.27x heavier
Stiff panel or plate
lighter
29% heavier
Strong rod or tie
3.78x heavier
lighter
Strong beam
3.25x heavier
lighter
Strong panel or plate
3.01x heavier
lighter
For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).
Thermal
Which conducts heat better, Aluminum 3003-O or Plastic Nylon?
Aluminum 3003-O conducts heat better: 193 W/m·K against 0.33 W/m·K for Plastic Nylon.
Which expands less with temperature?
Aluminum 3003-O expands less: 23.2 µm/m·K against 100 µm/m·K for Plastic Nylon.