Materials / Compare

Aluminum A380 vs. Copper C10100

Compare Aluminum A380 vs. Copper C10100 strength, stiffness, weight and thermal properties.

Aluminum A380Cast
Copper C10100Wrought
MechanicalAluminum A380Copper C10100
Yield strength160MPa12.32x stronger69MPa2
Ultimate tensile strength320MPa145% stronger221MPa2
Elongation at break3.5%145%212.9x more ductile
Young's modulus (stiffness)71GPa1117GPa21.65x stiffer
Density2,713kg/m³13.3x lighter8,941kg/m³2
Strength to weight59kN·m/kg7.64x higher7.72kN·m/kg
Stiffness to weight26.2MN·m/kg2x higher13.1MN·m/kg
Poisson's ratio0.3330.344
Shear modulus26.7GPa43.7GPa1.64x stiffer in shear
Bulk modulus69.6GPa122GPa1.75x higher
Speed of sound5,116m/s41% faster3,621m/s
1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonWoodAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110Copper C12200GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin StandardSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelConcretePCB Laminate FR-4SiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum 6063-T6Aluminum 1100-OAluminum 3003-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Aluminum A380Copper C10100
Stiffness against densityHigher and further left: stiffer for its weight
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberWoodAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110Copper C12200GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin StandardSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPCB Laminate FR-4SiliconCeramic Alumina 96%Aluminum 6063-T6Aluminum 1100-OAluminum 3003-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Aluminum A380Copper C10100
Strength against densityHigher and further left: stronger for its weight
ThermalAluminum A380Copper C10100
Thermal conductivity96.2W/m·K1391W/m·K24.07x more heat through a fin
Thermal expansion21.8µm/m·K116.9µm/m·K229% less
100 mm part over a 50 °C swing109µm growth84.5µm growth29% less
Specific heat963J/kg·K12.5x higher385J/kg·K2
Heats up and cools (diffusivity)36.8mm²/s114mm²/s3.08x faster
Thermal shock resistance6,669W/m8,992W/m35% more resistant
Melting pointnot sourcedmelting point1,083°C2
1k10k0.1110100Density (kg/m³)Thermal conductivity (W/m·K)Plastic PLAPlastic PETGPlastic ABSPlastic NylonRubberWoodAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110Copper C12200GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM HIPSSLA Resin StandardDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelConcreteBrickPCB Laminate FR-4SiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum 6063-T6Aluminum 1100-OAluminum 3003-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Aluminum A380Copper C10100
Thermal conductivity against densityHigher and further left: spreads more heat for its weight
0.111010010100Thermal conductivity (W/m·K)Thermal expansion (µm/m·K)Plastic PETGPlastic ABSPlastic NylonWoodAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110Copper C12200GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM HIPSSLA Resin StandardDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelConcreteBrickPlywoodPCB Laminate FR-4SiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum 6063-T6Aluminum 1100-OAluminum 3003-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Aluminum A380Copper C10100
Thermal expansion against thermal conductivityLower and further right: warps less when heated
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Sources4 documents: Rheocast Company, Copper Development Association, North American Die Casting Association, Wieland
Aluminum A380
A380 aluminium high-pressure die-casting alloy, typical properties; Rheocast Company (aluminium die caster, Germantown WI) A380 alloy data page.
Copper C10100
C10100 oxygen-free electronic (OFE) copper, annealed to 0.050 mm grain size (OS050), 0.04 in. flat products, copper.org typical values
  1. 1
    Alloy Aluminum: A380Rheocast CompanyAluminum A380 · Yield strength: typical, 25 °CAluminum A380 · Ultimate tensile strength: typical, 25 °CAluminum A380 · Elongation at break: typicalAluminum A380 · Young's modulus (stiffness): typical, 25 °CAluminum A380 · Density: typical at 68 °FAluminum A380 · Thermal conductivity: typical at 68 °FAluminum A380 · Thermal expansion: typical, 68-572 °F (20-300 °C)Aluminum A380 · Specific heat: typical at 68 °F
  2. 2
    C10100 Alloy (copper.org)Copper Development Associationarchived copyCopper C10100 · Yield strength: typical, 0.5% extension under load, 0.04 in. flatCopper C10100 · Ultimate tensile strength: typical, 0.04 in. flatCopper C10100 · Elongation at break: typical, 0.04 in. flatCopper C10100 · Young's modulus (stiffness): typicalCopper C10100 · Density: nominalCopper C10100 · Thermal conductivity: typical, 20 °CCopper C10100 · Thermal expansion: typical, mean 20-100 °CCopper C10100 · Specific heat: typical, 20 °CCopper C10100 · Melting point: melting point (liquidus = solidus, pure copper)
  3. 3
    Product Design for Die Casting, Table 4.1: Die Casting Alloys Material Properties ComparisonNorth American Die Casting Associationarchived copyAluminum A380 · Poisson's ratio: typical, as-cast, separately die cast specimens
  4. 4
    Wieland-K09 (Cu-OFE, C10100) Data SheetWielandCopper C10100 · Poisson's ratio: reference value at room temperature (Wieland-K09 = Cu-OFE = C10100, rolled products)

Each number points to the document that states it, with the exact basis. Values without a number are computed from the sourced ones. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Mechanical

Is Aluminum A380 stronger than Copper C10100?

Aluminum A380 is stronger: its yield strength is 160 MPa against 69 MPa for Copper C10100 (2.32x).

Which is lighter, Aluminum A380 or Copper C10100?

Aluminum A380 is lighter: 2,713 kg/m³ against 8,941 kg/m³ for Copper C10100.

Which is stiffer, Aluminum A380 or Copper C10100?

Copper C10100 is stiffer: Young's modulus 117 GPa against 71 GPa for Aluminum A380, so the same part in Copper C10100 deflects less under the same load.

Which is lighter for the same job, Aluminum A380 or Copper C10100?

For the same stiffness or strength: Aluminum A380 is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must beAluminum A380Copper C10100
Stiff rod or tie (tension)lighter2x heavier
Stiff beam (bending)lighter2.57x heavier
Stiff panel or platelighter2.79x heavier
Strong rod or tielighter7.64x heavier
Strong beamlighter5.77x heavier
Strong panel or platelighter5.02x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which is more ductile, Aluminum A380 or Copper C10100?

Copper C10100 stretches further before it breaks: 45% elongation at break against 3.5% for Aluminum A380.

Thermal

Which conducts heat better, Aluminum A380 or Copper C10100?

Copper C10100 conducts heat better: 391 W/m·K against 96.2 W/m·K for Aluminum A380.

Which expands less with temperature?

Copper C10100 expands less: 16.9 µm/m·K against 21.8 µm/m·K for Aluminum A380.

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