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Aluminum A380 vs. Plastic HDPE

Compare Aluminum A380 vs. Plastic HDPE strength, stiffness, weight and thermal properties.

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Aluminum A380Cast
Plastic HDPEBulk polymer (molded or machined)
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Mechanical
Yield strength160MPasourcetypical, 25 °C24MPasourcetypical, tensile stress at yield 23 °C, 50 mm/min ISO 527
Ultimate tensile strength320MPasourcetypical, 25 °Cnot sourced
Elongation at break3.5%sourcetypicalnot sourced
Young's modulus (stiffness)71GPasourcetypical, 25 °C0.9GPasourcetypical, tensile modulus 23 °C ISO 527
Density2,713kg/m³sourcetypical at 68 °F950kg/m³sourcetypical, ISO 1183
Strength to weight59kN·m/kg2.33x higher25.3kN·m/kg
Stiffness to weight26.2MN·m/kg27.6x higher0.947MN·m/kg
Poisson's rationot sourced0.4–0.45sourcebase material: high-density polyethylene family (INEOS Olefins & Polymers USA, Typical Engineering Properties of HDPE)
Shear modulusnot sourced0.316GPa
Bulk modulusnot sourced2GPa
Speed of sound5,116m/s973m/s
Thermal
Thermal conductivity96.2W/m·Ksourcetypical at 68 °F0.4–0.49W/m·Ksourcebase material: high-density polyethylene family (INEOS Olefins & Polymers USA, Typical Engineering Properties of HDPE)
Thermal expansion21.8µm/m·Ksourcetypical, 68-572 °F (20-300 °C)120µm/m·Ksourcebase material: high-density polyethylene family (INEOS Olefins & Polymers USA, Typical Engineering Properties of HDPE)
100 mm part over a 50 °C swing109µm growth5.51x less600µm growth
Specific heat963J/kg·Ksourcetypical at 68 °F2,250J/kg·Ksourcebase material: high-density polyethylene family (INEOS Olefins & Polymers USA, Typical Engineering Properties of HDPE)
Heats up and cools (diffusivity)36.8mm²/s177x faster0.208mm²/s
Thermal shock resistancenot sourced56.9W/m
Values forA380 aluminium high-pressure die-casting alloy, typical properties; Rheocast Company (aluminium die caster, Germantown WI) A380 alloy data page.LyondellBasell Hostalen 23050 B high density polyethylene, typical ISO values

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is Aluminum A380 stronger than Plastic HDPE?

Aluminum A380 is stronger: its yield strength is 160 MPa against 24 MPa for Plastic HDPE (6.67x).

Which is lighter, Aluminum A380 or Plastic HDPE?

Plastic HDPE is lighter: 950 kg/m³ against 2,713 kg/m³ for Aluminum A380.

Which is stiffer, Aluminum A380 or Plastic HDPE?

Aluminum A380 is stiffer: Young's modulus 71 GPa against 0.9 GPa for Plastic HDPE, so the same part in Aluminum A380 deflects less under the same load.

Which is lighter for the same job, Aluminum A380 or Plastic HDPE?

For the same stiffness or strength: Aluminum A380 is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam; Plastic HDPE is lighter for a strong panel or plate.

Part that must beAluminum A380Plastic HDPE
Stiff rod or tie (tension)lighter27.6x heavier
Stiff beam (bending)lighter3.11x heavier
Stiff panel or platelighter1.5x heavier
Strong rod or tielighter2.33x heavier
Strong beamlighter24% heavier
Strong panel or plate11% heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Aluminum A380 or Plastic HDPE?

Aluminum A380 conducts heat better: 96.2 W/m·K against 0.445 W/m·K for Plastic HDPE.

Which expands less with temperature?

Aluminum A380 expands less: 21.8 µm/m·K against 120 µm/m·K for Plastic HDPE.

Among 72 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPCB Laminate FR-4SiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum 6063-T6Aluminum 1100-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Aluminum A380Plastic HDPE
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPCB Laminate FR-4SiliconCeramic Alumina 96%Aluminum 6063-T6Aluminum 1100-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Aluminum A380Plastic HDPE
Strength against density

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