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Aluminum A380 vs. Plastic PBT GF30

Compare Aluminum A380 vs. Plastic PBT GF30 strength, stiffness, weight and thermal properties.

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Aluminum A380Cast
Plastic PBT GF30Bulk polymer (molded or machined)
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Mechanical
Yield strength160MPasourcetypical, 25 °Cnot given (tensile used)
Ultimate tensile strength320MPasourcetypical, 25 °C140MPasourcestress at break, 23 °C
Flexural strengthnot sourced210MPasourcetypical, 23 °C
Elongation at break3.5%sourcetypical3%sourcestrain at break, 23 °C
Young's modulus (stiffness)71GPasourcetypical, 25 °C9.8GPasourcetypical, 23 °C
Density2,713kg/m³sourcetypical at 68 °F1,530kg/m³sourcetypical
Strength to weight59kN·m/kg91.5kN·m/kg1.55x higher
Stiffness to weight26.2MN·m/kg4.09x higher6.41MN·m/kg
Poisson's rationot sourcednot sourced
Shear modulusnot sourcednot sourced
Bulk modulusnot sourcednot sourced
Speed of sound5,116m/s2,531m/s
Thermal
Thermal conductivity96.2W/m·Ksourcetypical at 68 °F0.27W/m·Ksourcetypical (DIN 52612-1)
Thermal expansion21.8µm/m·Ksourcetypical, 68-572 °F (20-300 °C)25µm/m·Ksourcelongitudinal (flow), mean 23-55 °C
100 mm part over a 50 °C swing109µm growth15% less125µm growth
Specific heat963J/kg·Ksourcetypical at 68 °F1,050J/kg·Ksourcetypical, 23 °C
Heats up and cools (diffusivity)36.8mm²/s219x faster0.168mm²/s
Thermal shock resistancenot sourcednot sourced
Melting pointnot sourced223°CsourceDSC (ISO 11357)
Max service temperaturenot sourced205°CsourceHDT 1.8 MPa
Values forA380 aluminium high-pressure die-casting alloy, typical properties; Rheocast Company (aluminium die caster, Germantown WI) A380 alloy data page.BASF Ultradur B 4300 G6 (PBT, 30% glass fibre), injection moulding grade; product information sheet 09/2026, typical values for uncoloured product at 23 °C.

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is Aluminum A380 stronger than Plastic PBT GF30?

Aluminum A380 is stronger: its yield strength is 160 MPa against tensile strength 140 MPa for Plastic PBT GF30 (14%).

Which is lighter, Aluminum A380 or Plastic PBT GF30?

Plastic PBT GF30 is lighter: 1,530 kg/m³ against 2,713 kg/m³ for Aluminum A380.

Which is stiffer, Aluminum A380 or Plastic PBT GF30?

Aluminum A380 is stiffer: Young's modulus 71 GPa against 9.8 GPa for Plastic PBT GF30, so the same part in Aluminum A380 deflects less under the same load.

Which is lighter for the same job, Aluminum A380 or Plastic PBT GF30?

For the same stiffness or strength: Aluminum A380 is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate; Plastic PBT GF30 is lighter for a strong rod or tie, strong beam, strong panel or plate.

Part that must beAluminum A380Plastic PBT GF30
Stiff rod or tie (tension)lighter4.09x heavier
Stiff beam (bending)lighter1.52x heavier
Stiff panel or platelighter9% heavier
Strong rod or tie1.55x heavierlighter
Strong beam1.62x heavierlighter
Strong panel or plate1.66x heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Aluminum A380 or Plastic PBT GF30?

Aluminum A380 conducts heat better: 96.2 W/m·K against 0.27 W/m·K for Plastic PBT GF30.

Which expands less with temperature?

Aluminum A380 expands less: 21.8 µm/m·K against 25 µm/m·K for Plastic PBT GF30.

Among 72 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPCB Laminate FR-4SiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum 6063-T6Aluminum 1100-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PPS GF40Plastic LCP GF30Aluminum A380Plastic PBT GF30
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPCB Laminate FR-4SiliconCeramic Alumina 96%Aluminum 6063-T6Aluminum 1100-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PPS GF40Plastic LCP GF30Aluminum A380Plastic PBT GF30
Strength against density

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