Materials / Compare

FDM ASA vs. Iron

Compare FDM ASA vs. Iron strength, stiffness, weight and thermal properties.

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FDM ASA3D printed (FDM)
IronWrought
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Mechanical
Yield strengthnot given (tensile used)186MPasourcetypical (0.2% YS), hot rolled + SRA/recrystallization anneal
Ultimate tensile strength37MPasourcetypical290MPasourcetypical, SRA/recrystallization anneal
Flexural strength65MPasourcetypicalnot sourced
Elongation at break9.2%sourcetypical38%sourcetypical, gauge 4D0
Young's modulus (stiffness)2.45GPasourcetypical207GPasourcetypical, after SRA/recrystallization anneal
Density1,050kg/m³sourcetypical7.49x lighter7,860kg/m³sourcetypical
Strength to weight35.2kN·m/kg49% higher23.7kN·m/kg
Stiffness to weight2.33MN·m/kg26.3MN·m/kg11.3x higher
Poisson's rationot sourced0.282sourceNIST critically evaluated best value (polycrystalline iron)
Shear modulusnot sourced80.7GPa
Bulk modulusnot sourced158GPa
Speed of sound1,528m/s5,132m/s
Thermal
Thermal conductivity0.17W/m·Ksourcebase material: INEOS Styrolution Luran S 777K injection-molding ASA, typical73.2W/m·Ksourcetypical at 20 °C
Thermal expansion80–110µm/m·Ksourcebase material: INEOS Styrolution Luran S 777K injection-molding ASA, range13.7µm/m·Ksourcemean, 20-399 °C
100 mm part over a 50 °C swing475µm growth68.5µm growth6.93x less
Specific heatnot sourced450J/kg·Ksourcetypical
Heats up and cools (diffusivity)not sourced20.7mm²/s
Thermal shock resistancenot sourced3,447W/m
Melting pointnot sourced1,532°Csourcetypical
Max service temperature92°CsourceHDT 1.8 MPanot sourced
Values forBambu Lab ASA, TDS V3.0, printed specimens X-Y; nozzle 260 °C, bed 80 °C, 200 mm/s, 100% infill; annealed and dried 80 °C for 12 h before testing.Cleveland-Cliffs / AK Steel ARMCO Pure Iron Product Data Bulletin (07/2022): Table 1 typical physical properties, Table 2 typical mechanical properties after SRA/recrystallization anneal.

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

FDM ASA is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is FDM ASA stronger than Iron?

Iron is stronger: its yield strength is 186 MPa against tensile strength 37 MPa for FDM ASA (5.03x).

Which is lighter, FDM ASA or Iron?

FDM ASA is lighter: 1,050 kg/m³ against 7,860 kg/m³ for Iron.

Which is stiffer, FDM ASA or Iron?

Iron is stiffer: Young's modulus 207 GPa against 2.45 GPa for FDM ASA, so the same part in Iron deflects less under the same load.

Which is lighter for the same job, FDM ASA or Iron?

For the same stiffness or strength: FDM ASA is lighter for a stiff panel or plate, strong rod or tie, strong beam, strong panel or plate; Iron is lighter for a stiff rod or tie (tension), stiff beam (bending).

Part that must beFDM ASAIron
Stiff rod or tie (tension)11.3x heavierlighter
Stiff beam (bending)23% heavierlighter
Stiff panel or platelighter1.71x heavier
Strong rod or tielighter49% heavier
Strong beamlighter2.55x heavier
Strong panel or platelighter3.34x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, FDM ASA or Iron?

Iron conducts heat better: 73.2 W/m·K against 0.17 W/m·K for FDM ASA.

Which expands less with temperature?

Iron expands less: 13.7 µm/m·K against 95 µm/m·K for FDM ASA.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelFDM ASAIron
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickFDM ASAIron
Strength against density

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