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FDM ASA vs. Steel AISI 4340

Compare FDM ASA vs. Steel AISI 4340 strength, stiffness, weight and thermal properties.

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FDM ASA3D printed (FDM)
Steel AISI 4340Wrought
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Mechanical
Yield strengthnot given (tensile used)1,035MPasourcetypical, transverse
Ultimate tensile strength37MPasourcetypical1,140MPasourcetypical, transverse
Flexural strength65MPasourcetypicalnot sourced
Elongation at break9.2%sourcetypical18%sourcetypical, transverse
Young's modulus (stiffness)2.45GPasourcetypical200GPasourceMIL-HDBK-5J design value (AISI 4340, quenched and tempered)
Density1,050kg/m³sourcetypical7.47x lighter7,840kg/m³sourcetypical
Strength to weight35.2kN·m/kg132kN·m/kg3.75x higher
Stiffness to weight2.33MN·m/kg25.5MN·m/kg10.9x higher
Poisson's rationot sourced0.32sourceMIL-HDBK-5J design value (AISI 4340, quenched and tempered)
Shear modulusnot sourced75.7GPa
Bulk modulusnot sourced185GPa
Speed of sound1,528m/s5,049m/s
Thermal
Thermal conductivity0.17W/m·Ksourcebase material: INEOS Styrolution Luran S 777K injection-molding ASA, typical37.5W/m·Ksourcetypical
Thermal expansion80–110µm/m·Ksourcebase material: INEOS Styrolution Luran S 777K injection-molding ASA, range11.3µm/m·Ksourcemean, -18 to 93 °C
100 mm part over a 50 °C swing475µm growth56.5µm growth8.41x less
Specific heatnot sourced448J/kg·Ksourcetypical
Heats up and cools (diffusivity)not sourced10.7mm²/s
Thermal shock resistancenot sourced11,678W/m
Max service temperature92°CsourceHDT 1.8 MPanot sourced
Values forBambu Lab ASA, TDS V3.0, printed specimens X-Y; nozzle 260 °C, bed 80 °C, 200 mm/s, 100% infill; annealed and dried 80 °C for 12 h before testing.Carpenter (Latrobe) Lescalloy 4340 VAC-ARC datasheet; mechanical row for 1100 °F temper; physical properties grade-level

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

FDM ASA is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is FDM ASA stronger than Steel AISI 4340?

Steel AISI 4340 is stronger: its yield strength is 1,035 MPa against tensile strength 37 MPa for FDM ASA (28x).

Which is lighter, FDM ASA or Steel AISI 4340?

FDM ASA is lighter: 1,050 kg/m³ against 7,840 kg/m³ for Steel AISI 4340.

Which is stiffer, FDM ASA or Steel AISI 4340?

Steel AISI 4340 is stiffer: Young's modulus 200 GPa against 2.45 GPa for FDM ASA, so the same part in Steel AISI 4340 deflects less under the same load.

Which is lighter for the same job, FDM ASA or Steel AISI 4340?

For the same stiffness or strength: FDM ASA is lighter for a stiff panel or plate, strong panel or plate; Steel AISI 4340 is lighter for a stiff rod or tie (tension), stiff beam (bending), strong rod or tie, strong beam.

Part that must beFDM ASASteel AISI 4340
Stiff rod or tie (tension)10.9x heavierlighter
Stiff beam (bending)21% heavierlighter
Stiff panel or platelighter1.72x heavier
Strong rod or tie3.75x heavierlighter
Strong beam23% heavierlighter
Strong panel or platelighter41% heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, FDM ASA or Steel AISI 4340?

Steel AISI 4340 conducts heat better: 37.5 W/m·K against 0.17 W/m·K for FDM ASA.

Which expands less with temperature?

Steel AISI 4340 expands less: 11.3 µm/m·K against 95 µm/m·K for FDM ASA.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelFDM ASASteel AISI 4340
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickFDM ASASteel AISI 4340
Strength against density

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