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Brass C260 vs. DMLS AlSi10Mg Aluminum

Compare Brass C260 vs. DMLS AlSi10Mg Aluminum strength, stiffness, weight and thermal properties.

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Brass C260Wrought
DMLS AlSi10Mg Aluminum3D printed metal (DMLS)
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Mechanical
Yield strength345MPasourcenominal, strip/flat, 0.5% extension (not 0.2% offset)270MPasourcetypical, as manufactured, horizontal
Ultimate tensile strength427MPasourcenominal, strip/flat450MPasourcetypical, as manufactured, horizontal
Elongation at break23%sourcenominal, in 2.0 in., strip/flat10.2%sourcetypical at break, as manufactured, horizontal
Young's modulus (stiffness)110GPasourcetypical, temper-independent72GPasourcesame material and process, different machine maker: Renishaw RenAM 500, 30 µm, as built, horizontal (XY)
Density8,525kg/m³sourcenominal2,670kg/m³sourcetypical part density (ISO 3369), EOS M 290, AlSi10Mg_030_FlexM291 (30 µm)
Strength to weight40.5kN·m/kg101kN·m/kg2.5x higher
Stiffness to weight12.9MN·m/kg27MN·m/kg2.08x higher
Poisson's ratio0.34sourcereference value at room temperature (Wieland-M30 = CuZn30 = C26000, rolled products)0.33sourcebase material: cast Al-Si-Mg alloy 359.0 (Al-9Si-0.6Mg, closest MIL-HDBK-5J alloy to AlSi10Mg / EN AC-43000)
Shear modulus41.2GPa1.52x stiffer in shear27.1GPa
Bulk modulus115GPa70.6GPa
Speed of sound3,597m/s5,193m/s
Thermal
Thermal conductivity121W/m·Ksourcetypical, 20 °C110W/m·Ksourcetypical, as manufactured, horizontal (ISO 22007-2)
Thermal expansion20µm/m·Ksourcetypical, mean 20-300 °C20µm/m·Ksourcemean 25-100 °C, ASTM E228
100 mm part over a 50 °C swing100µm growth100µm growth
Specific heat377J/kg·Ksourcetypical, 20 °C963J/kg·Ksourcebase material: cast Al-Si-Mg alloy 359.0 (MIL-HDBK-5J), at 100 °C
Heats up and cools (diffusivity)37.7mm²/s42.8mm²/s13% faster
Thermal shock resistance12,510W/m13,819W/m10% more resistant
Melting point916–954°Csourcesolidus-liquidusnot sourced
Values forC26000 cartridge brass, H02 half hard flat/strip: CDA Electronic Connector Design Guide (mechanical) + CDA alloy page (physical)EOS Aluminium AlSi10Mg (powder 9011-0024), EOS M 290 | 30 µm process (AlSi10Mg_FlexM291 2.01), as manufactured, horizontal; machined (turned) specimens, ISO 6892-1 B10

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

DMLS AlSi10Mg Aluminum is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is Brass C260 stronger than DMLS AlSi10Mg Aluminum?

Brass C260 is stronger: its yield strength is 345 MPa against 270 MPa for DMLS AlSi10Mg Aluminum (28%).

Which is lighter, Brass C260 or DMLS AlSi10Mg Aluminum?

DMLS AlSi10Mg Aluminum is lighter: 2,670 kg/m³ against 8,525 kg/m³ for Brass C260.

Which is stiffer, Brass C260 or DMLS AlSi10Mg Aluminum?

Brass C260 is stiffer: Young's modulus 110 GPa against 72 GPa for DMLS AlSi10Mg Aluminum, so the same part in Brass C260 deflects less under the same load.

Which is lighter for the same job, Brass C260 or DMLS AlSi10Mg Aluminum?

For the same stiffness or strength: DMLS AlSi10Mg Aluminum is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must beBrass C260DMLS AlSi10Mg Aluminum
Stiff rod or tie (tension)2.08x heavierlighter
Stiff beam (bending)2.58x heavierlighter
Stiff panel or plate2.77x heavierlighter
Strong rod or tie2.5x heavierlighter
Strong beam2.71x heavierlighter
Strong panel or plate2.82x heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Brass C260 or DMLS AlSi10Mg Aluminum?

Brass C260 conducts heat better: 121 W/m·K against 110 W/m·K for DMLS AlSi10Mg Aluminum.

Which expands less with temperature?

Brass C260 expands less: 20 µm/m·K against 20 µm/m·K for DMLS AlSi10Mg Aluminum.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VNickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrass C260DMLS AlSi10Mg Aluminum
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VNickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickBrass C260DMLS AlSi10Mg Aluminum
Strength against density

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