C11000 ETP copper, annealed to 0.050 mm grain size (OS050), 1 in. rod, copper.org typical values
SAC305 (Sn96.5Ag3.0Cu0.5) solder alloy, bulk; Indium Corporation Indalloy 256 (SAC305) for Preforms product data sheet (Form No. 100346 R0, 2024), selected properties, test temperature not stated; expansion and specific heat from MacDermid Alpha VACULOY SAC TDS (06 September 2023).
Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.
Questions
Is Copper C110 stronger than Solder SAC305?
Copper C110 is stronger: its yield strength is 69 MPa against 22 MPa for Solder SAC305 (3.14x).
Which is lighter, Copper C110 or Solder SAC305?
Solder SAC305 is lighter: 7,350 kg/m³ against 8,913 kg/m³ for Copper C110.
Which is stiffer, Copper C110 or Solder SAC305?
Copper C110 is stiffer: Young's modulus 117 GPa against 6.9 GPa for Solder SAC305, so the same part in Copper C110 deflects less under the same load.
Which is lighter for the same job, Copper C110 or Solder SAC305?
For the same stiffness or strength: Copper C110 is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.
Part that must be
Copper C110
Solder SAC305
Stiff rod or tie (tension)
lighter
14x heavier
Stiff beam (bending)
lighter
3.4x heavier
Stiff panel or plate
lighter
2.12x heavier
Strong rod or tie
lighter
2.59x heavier
Strong beam
lighter
1.77x heavier
Strong panel or plate
lighter
46% heavier
For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).
Which conducts heat better, Copper C110 or Solder SAC305?
Copper C110 conducts heat better: 391 W/m·K against 61 W/m·K for Solder SAC305.
Which expands less with temperature?
Copper C110 expands less: 16.9 µm/m·K against 21.9 µm/m·K for Solder SAC305.