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DMLS AlSi10Mg Aluminum vs. Plastic LCP GF30

Compare DMLS AlSi10Mg Aluminum vs. Plastic LCP GF30 strength, stiffness, weight and thermal properties.

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DMLS AlSi10Mg Aluminum3D printed metal (DMLS)
Plastic LCP GF30Bulk polymer (molded or machined)
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Mechanical
Yield strength270MPasourcetypical, as manufactured, horizontalnot given (tensile used)
Ultimate tensile strength450MPasourcetypical, as manufactured, horizontal115MPasourcetensile strength (ISO 527)
Flexural strengthnot sourced184MPasourcetypical (ISO 178)
Elongation at break10.2%sourcetypical at break, as manufactured, horizontal1.5%sourcetensile elongation (ISO 527)
Young's modulus (stiffness)72GPasourcesame material and process, different machine maker: Renishaw RenAM 500, 30 µm, as built, horizontal (XY)11.5GPasourcetensile modulus (ISO 527)
Density2,670kg/m³sourcetypical part density (ISO 3369), EOS M 290, AlSi10Mg_030_FlexM291 (30 µm)1,610kg/m³sourcetypical
Strength to weight101kN·m/kg42% higher71.4kN·m/kg
Stiffness to weight27MN·m/kg3.78x higher7.14MN·m/kg
Poisson's ratio0.33sourcebase material: cast Al-Si-Mg alloy 359.0 (Al-9Si-0.6Mg, closest MIL-HDBK-5J alloy to AlSi10Mg / EN AC-43000)not sourced
Shear modulus27.1GPanot sourced
Bulk modulus70.6GPanot sourced
Speed of sound5,193m/s2,673m/s
Thermal
Thermal conductivity110W/m·Ksourcetypical, as manufactured, horizontal (ISO 22007-2)0.5W/m·Ksourcehot disk (ISO 22007-2), temperature not stated
Thermal expansion20µm/m·Ksourcemean 25-100 °C, ASTM E22820µm/m·Ksourceflow direction (MD), mean 50-150 °C
100 mm part over a 50 °C swing100µm growth100µm growth
Specific heat963J/kg·Ksourcebase material: cast Al-Si-Mg alloy 359.0 (MIL-HDBK-5J), at 100 °C839J/kg·KsourceASTM E1269, temperature not stated
Heats up and cools (diffusivity)42.8mm²/s116x faster0.37mm²/s
Thermal shock resistance13,819W/mnot sourced
Max service temperaturenot sourced288°CsourceHDT 1.8 MPa (ISO 75)
Values forEOS Aluminium AlSi10Mg (powder 9011-0024), EOS M 290 | 30 µm process (AlSi10Mg_FlexM291 2.01), as manufactured, horizontal; machined (turned) specimens, ISO 6892-1 B10Sumitomo Chemical SUMIKASUPER LCP E6006L (30% glass fibre; high strength, low shrinkage); SUMIKASUPER LCP Technical Note, Version 04 / Nov. 2023, typical values.

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

DMLS AlSi10Mg Aluminum is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is DMLS AlSi10Mg Aluminum stronger than Plastic LCP GF30?

DMLS AlSi10Mg Aluminum is stronger: its yield strength is 270 MPa against tensile strength 115 MPa for Plastic LCP GF30 (2.35x).

Which is lighter, DMLS AlSi10Mg Aluminum or Plastic LCP GF30?

Plastic LCP GF30 is lighter: 1,610 kg/m³ against 2,670 kg/m³ for DMLS AlSi10Mg Aluminum.

Which is stiffer, DMLS AlSi10Mg Aluminum or Plastic LCP GF30?

DMLS AlSi10Mg Aluminum is stiffer: Young's modulus 72 GPa against 11.5 GPa for Plastic LCP GF30, so the same part in DMLS AlSi10Mg Aluminum deflects less under the same load.

Which is lighter for the same job, DMLS AlSi10Mg Aluminum or Plastic LCP GF30?

For the same stiffness or strength: DMLS AlSi10Mg Aluminum is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam; Plastic LCP GF30 is lighter for a strong panel or plate.

Part that must beDMLS AlSi10Mg AluminumPlastic LCP GF30
Stiff rod or tie (tension)lighter3.78x heavier
Stiff beam (bending)lighter1.51x heavier
Stiff panel or platelighter11% heavier
Strong rod or tielighter42% heavier
Strong beamlighter7% heavier
Strong panel or plate8% heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, DMLS AlSi10Mg Aluminum or Plastic LCP GF30?

DMLS AlSi10Mg Aluminum conducts heat better: 110 W/m·K against 0.5 W/m·K for Plastic LCP GF30.

Which expands less with temperature?

DMLS AlSi10Mg Aluminum expands less: 20 µm/m·K against 20 µm/m·K for Plastic LCP GF30.

Among 72 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPCB Laminate FR-4SiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40DMLS AlSi10Mg AluminumPlastic LCP GF30
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPCB Laminate FR-4SiliconCeramic Alumina 96%Aluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40DMLS AlSi10Mg AluminumPlastic LCP GF30
Strength against density

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