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DMLS Ti-6Al-4V ELI Titanium vs. Plastic Nylon

Compare DMLS Ti-6Al-4V ELI Titanium vs. Plastic Nylon strength, stiffness, weight and thermal properties.

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DMLS Ti-6Al-4V ELI Titanium3D printed metal (DMLS)
Plastic Nylon3D printed (FDM)
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Mechanical
Yield strength1,100MPasourcetypical, as built, average of horizontal + vertical (M400)63.1MPasourcetypical
Ultimate tensile strength1,270MPasourcetypical, as built, average of horizontal + vertical (M400)63.1MPasourcetypical, peak stress (= stress at yield)
Flexural strengthnot sourced82.9MPasourcetypical
Elongation at break8.7%sourcetypical at break, as built (M400)not sourced
Young's modulus (stiffness)110GPasourcesame maker and process, sibling grade: EOS Titanium Ti64 (Grade 5) on EOS M 290, as built, XY and Z, typical2.33GPasourcetypical
Density4,400kg/m³sourcetypical part density (ISO 3369), M4001,140kg/m³sourcetypical
Strength to weight250kN·m/kg4.52x higher55.4kN·m/kg
Stiffness to weight25MN·m/kg12.2x higher2.04MN·m/kg
Poisson's ratio0.342sourcewrought TIMETAL 6-4 (TIMET measurement, mean of 10); composition-level, not DMLS-measured0.4sourcebase material: unfilled polyamide (PA), conditioned, maker design-guide family value (Covestro Table 3-1)
Shear modulus41GPa49.2x stiffer in shear0.833GPa
Bulk modulus116GPa3.89GPa
Speed of sound5,000m/s1,430m/s
Thermal
Thermal conductivity6.6W/m·Ksourcebase material: wrought Ti-6Al-4V / 6-4 ELI (TIMET datasheet), 20 °C0.33W/m·Ksourcebase material: unreinforced BASF Ultramid PA66 (A3K) and PA6 (B3S), 23 C (same value for both)
Thermal expansion9µm/m·Ksourcemean 25-100 °C, ASTM E228; EOS Ti64 Grade 23 (=ELI) on EOS M 290 40 µm; condition not stated (sheet's mechanical data are heat treated)98–102µm/m·Ksourcebase material: unreinforced BASF Ultramid PA66 (A3K, 98) and PA6 (B3S, 102), 23-55 C
100 mm part over a 50 °C swing45µm growth11.1x less500µm growth
Specific heat580J/kg·Ksourcebase material: wrought Ti-6Al-4V / 6-4 ELI (TIMET datasheet), 20 °C1,700J/kg·Ksourcebase material: unreinforced BASF Ultramid PA66 (A3K) and PA6 (B3S), 23 C (same value for both)
Heats up and cools (diffusivity)2.59mm²/s15.2x faster0.17mm²/s
Thermal shock resistance4,825W/m90x more resistant53.6W/m
Melting point1,630–1,650°Csourcemelting range, wrought TIMETAL 6-4 (composition-level)188°Csourcetypical
Glass transitionnot sourced55.1°Csourcetypical
Max service temperaturenot sourced89.2°CsourceHDT 0.455 MPa (printed specimens)
Values forEOS Titanium Ti64ELI (powder 9011-0040; ASTM F136/F3001, i.e. Grade 23) on EOS M400 SF, parameter set Ti64ELI_030_FlexM400_100, 30 µm, as built; ISO 6892-1 A14Ultimaker Nylon, 3D-printed specimens, XY (flat), conditioned >=24 h at room temperature; Ultimaker S5 Pro, engineering intent profile, 0.15 mm layer height, AA 0.4 print core, 100% infill, Cura 4.9, printed one-at-a-time, conditioned >=24 h at room temperature. TDS v2.00, April 20, 2022.

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

DMLS Ti-6Al-4V ELI Titanium and Plastic Nylon are 3D printed: their properties depend on build direction and print settings; these are typical values.

Questions

Is DMLS Ti-6Al-4V ELI Titanium stronger than Plastic Nylon?

DMLS Ti-6Al-4V ELI Titanium is stronger: its yield strength is 1,100 MPa against 63.1 MPa for Plastic Nylon (17.4x).

Which is lighter, DMLS Ti-6Al-4V ELI Titanium or Plastic Nylon?

Plastic Nylon is lighter: 1,140 kg/m³ against 4,400 kg/m³ for DMLS Ti-6Al-4V ELI Titanium.

Which is stiffer, DMLS Ti-6Al-4V ELI Titanium or Plastic Nylon?

DMLS Ti-6Al-4V ELI Titanium is stiffer: Young's modulus 110 GPa against 2.33 GPa for Plastic Nylon, so the same part in DMLS Ti-6Al-4V ELI Titanium deflects less under the same load.

Which is lighter for the same job, DMLS Ti-6Al-4V ELI Titanium or Plastic Nylon?

For the same stiffness or strength: DMLS Ti-6Al-4V ELI Titanium is lighter for a stiff rod or tie (tension), stiff beam (bending), strong rod or tie, strong beam, strong panel or plate; Plastic Nylon is lighter for a stiff panel or plate.

Part that must beDMLS Ti-6Al-4V ELI TitaniumPlastic Nylon
Stiff rod or tie (tension)lighter12.2x heavier
Stiff beam (bending)lighter1.78x heavier
Stiff panel or plate7% heavierlighter
Strong rod or tielighter4.52x heavier
Strong beamlighter1.74x heavier
Strong panel or platelighter8% heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, DMLS Ti-6Al-4V ELI Titanium or Plastic Nylon?

DMLS Ti-6Al-4V ELI Titanium conducts heat better: 6.6 W/m·K against 0.33 W/m·K for Plastic Nylon.

Which expands less with temperature?

DMLS Ti-6Al-4V ELI Titanium expands less: 9 µm/m·K against 100 µm/m·K for Plastic Nylon.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelDMLS Ti-6Al-4V ELI TitaniumPlastic Nylon
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPURubberAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickDMLS Ti-6Al-4V ELI TitaniumPlastic Nylon
Strength against density

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