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DMLS Ti-6Al-4V ELI Titanium vs. Plastic PPS GF40

Compare DMLS Ti-6Al-4V ELI Titanium vs. Plastic PPS GF40 strength, stiffness, weight and thermal properties.

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DMLS Ti-6Al-4V ELI Titanium3D printed metal (DMLS)
Plastic PPS GF40Bulk polymer (molded or machined)
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Mechanical
Yield strength1,100MPasourcetypical, as built, average of horizontal + vertical (M400)not given (tensile used)
Ultimate tensile strength1,270MPasourcetypical, as built, average of horizontal + vertical (M400)195MPasourcetensile strength, 5 mm/min
Flexural strengthnot sourced285MPasourceflexural strength at break
Elongation at break8.7%sourcetypical at break, as built (M400)1.9%sourcestrain at break, 5 mm/min
Young's modulus (stiffness)110GPasourcesame maker and process, sibling grade: EOS Titanium Ti64 (Grade 5) on EOS M 290, as built, XY and Z, typical14.7GPasourcetypical, 1 mm/min
Density4,400kg/m³sourcetypical part density (ISO 3369), M4001,650kg/m³sourcetypical
Strength to weight250kN·m/kg2.12x higher118kN·m/kg
Stiffness to weight25MN·m/kg2.81x higher8.91MN·m/kg
Poisson's ratio0.342sourcewrought TIMETAL 6-4 (TIMET measurement, mean of 10); composition-level, not DMLS-measured0.35sourceglass-reinforced Fortron PPS (class value, not grade-specific)
Shear modulus41GPa7.53x stiffer in shear5.44GPa
Bulk modulus116GPa16.3GPa
Speed of sound5,000m/s2,985m/s
Thermal
Thermal conductivity6.6W/m·Ksourcebase material: wrought Ti-6Al-4V / 6-4 ELI (TIMET datasheet), 20 °C0.2W/m·Ksource40% glass-reinforced Fortron, 25 °C (not grade-specific)
Thermal expansion9µm/m·Ksourcemean 25-100 °C, ASTM E228; EOS Ti64 Grade 23 (=ELI) on EOS M 290 40 µm; condition not stated (sheet's mechanical data are heat treated)12µm/m·Ksourceparallel (flow), mean -50 to 90 °C
100 mm part over a 50 °C swing45µm growth33% less60µm growth
Specific heat580J/kg·Ksourcebase material: wrought Ti-6Al-4V / 6-4 ELI (TIMET datasheet), 20 °Cnot sourced
Heats up and cools (diffusivity)2.59mm²/snot sourced
Thermal shock resistance4,825W/m33.6x more resistant144W/m
Melting point1,630–1,650°Csourcemelting range, wrought TIMETAL 6-4 (composition-level)280°CsourceDSC, 10 °C/min
Glass transitionnot sourced90°CsourceDSC, 10 °C/min
Max service temperaturenot sourced270°CsourceHDT 1.8 MPa
Values forEOS Titanium Ti64ELI (powder 9011-0040; ASTM F136/F3001, i.e. Grade 23) on EOS M400 SF, parameter set Ti64ELI_030_FlexM400_100, 30 µm, as built; ISO 6892-1 A14Celanese Fortron 1140L4 (PPS, 40% glass fibre), injection moulding; FORTRON PPS Short-Term Properties Guide (PPS-012, 2016); thermal conductivity and Poisson for 40% glass-reinforced Fortron from the Fortron PPS Design Manual (PPS-050, 2013).

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

DMLS Ti-6Al-4V ELI Titanium is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is DMLS Ti-6Al-4V ELI Titanium stronger than Plastic PPS GF40?

DMLS Ti-6Al-4V ELI Titanium is stronger: its yield strength is 1,100 MPa against tensile strength 195 MPa for Plastic PPS GF40 (5.64x).

Which is lighter, DMLS Ti-6Al-4V ELI Titanium or Plastic PPS GF40?

Plastic PPS GF40 is lighter: 1,650 kg/m³ against 4,400 kg/m³ for DMLS Ti-6Al-4V ELI Titanium.

Which is stiffer, DMLS Ti-6Al-4V ELI Titanium or Plastic PPS GF40?

DMLS Ti-6Al-4V ELI Titanium is stiffer: Young's modulus 110 GPa against 14.7 GPa for Plastic PPS GF40, so the same part in DMLS Ti-6Al-4V ELI Titanium deflects less under the same load.

Which is lighter for the same job, DMLS Ti-6Al-4V ELI Titanium or Plastic PPS GF40?

For the same stiffness or strength: DMLS Ti-6Al-4V ELI Titanium is lighter for a stiff rod or tie (tension), stiff beam (bending), strong rod or tie, strong beam; Plastic PPS GF40 is lighter for a stiff panel or plate, strong panel or plate.

Part that must beDMLS Ti-6Al-4V ELI TitaniumPlastic PPS GF40
Stiff rod or tie (tension)lighter2.81x heavier
Stiff beam (bending)lighter3% heavier
Stiff panel or plate36% heavierlighter
Strong rod or tielighter2.12x heavier
Strong beamlighter19% heavier
Strong panel or plate12% heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, DMLS Ti-6Al-4V ELI Titanium or Plastic PPS GF40?

DMLS Ti-6Al-4V ELI Titanium conducts heat better: 6.6 W/m·K against 0.2 W/m·K for Plastic PPS GF40.

Which expands less with temperature?

DMLS Ti-6Al-4V ELI Titanium expands less: 9 µm/m·K against 12 µm/m·K for Plastic PPS GF40.

Among 72 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPCB Laminate FR-4SiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic LCP GF30DMLS Ti-6Al-4V ELI TitaniumPlastic PPS GF40
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPCB Laminate FR-4SiliconCeramic Alumina 96%Aluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic LCP GF30DMLS Ti-6Al-4V ELI TitaniumPlastic PPS GF40
Strength against density

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