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Glass vs. FDM HIPS

Compare Glass vs. FDM HIPS strength, stiffness, weight and thermal properties.

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GlassNatural
FDM HIPS3D printed (FDM)
Try it on a partA sample part to run stress or thermal on, free in your browserOpen in LessCADOpen in LessCAD
Mechanical
Yield strengthnot given (tensile used)not given (tensile used)
Ultimate tensile strength41MPasourcetypical mean surface tensile stress at fracture (MOR), 60 s load, weathered, 50% breakage probability18.4MPasourcetypical
Flexural strength41MPasourcemean MOR (same value as tensile)31.8MPasourcetypical
Elongation at breaknot sourced1.4%sourcetypical
Young's modulus (stiffness)72GPasourcetypical45.3x stiffer1.59GPasourcetypical
Density2,500kg/m³sourcetypical1,023kg/m³sourcetypical2.44x lighter
Strength to weight16.4kN·m/kg18kN·m/kg10% higher
Stiffness to weight28.8MN·m/kg18.6x higher1.55MN·m/kg
Poisson's ratio0.22sourcetypicalnot sourced
Shear modulus29.5GPanot sourced
Bulk modulus42.9GPanot sourced
Speed of sound5,367m/s1,246m/s
Thermal
Thermal conductivity0.937W/m·Ksourcetypical at 75 F0.17W/m·Ksourcebase material: INEOS Styrolution PS 486N injection-molding HIPS, typical
Thermal expansion8.3µm/m·Ksourcetypical, 75-575 F80µm/m·Ksourcebase material: INEOS Styrolution PS 486N injection-molding HIPS, typical
100 mm part over a 50 °C swing41.5µm growth9.64x less400µm growth
Specific heat880J/kg·Ksourcetypical at 75 Fnot sourced
Heats up and cools (diffusivity)0.426mm²/snot sourced
Thermal shock resistance50.1W/mnot sourced
Glass transitionnot sourced99°Csourcetypical
Max service temperature511°Csourcestrain point (ASTM C336) - stress-relaxation onset, not a rated service limit86°CsourceHDT 1.8 MPa
Values forAnnealed soda-lime-silica float glass, Pilkington North America Technical Bulletin ATS-129 (04/2025)BASF Forward AM (BASF 3D Printing Solutions) Ultrafuse HiPS, TDS v2.2 (13.11.2019), printed specimens, XY 'Flat'. Specimen print settings are not stated; recommended processing on the sheet: nozzle 240-260 °C, bed 100-120 °C, 40-80 mm/s. Product is discontinued (Forward AM product page) but the TDS is still served by Forward AM.

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

FDM HIPS is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is Glass stronger than FDM HIPS?

Glass is stronger: its tensile strength is 41 MPa against 18.4 MPa for FDM HIPS (2.23x).

Which is lighter, Glass or FDM HIPS?

FDM HIPS is lighter: 1,023 kg/m³ against 2,500 kg/m³ for Glass.

Which is stiffer, Glass or FDM HIPS?

Glass is stiffer: Young's modulus 72 GPa against 1.59 GPa for FDM HIPS, so the same part in Glass deflects less under the same load.

Which is lighter for the same job, Glass or FDM HIPS?

For the same stiffness or strength: Glass is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate; FDM HIPS is lighter for a strong rod or tie, strong beam, strong panel or plate.

Part that must beGlassFDM HIPS
Stiff rod or tie (tension)lighter18.6x heavier
Stiff beam (bending)lighter2.76x heavier
Stiff panel or platelighter46% heavier
Strong rod or tie10% heavierlighter
Strong beam43% heavierlighter
Strong panel or plate1.64x heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Glass or FDM HIPS?

Glass conducts heat better: 0.937 W/m·K against 0.17 W/m·K for FDM HIPS.

Which expands less with temperature?

Glass expands less: 8.3 µm/m·K against 80 µm/m·K for FDM HIPS.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110Steel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelGlassFDM HIPS
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110Steel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickGlassFDM HIPS
Strength against density

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