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Plastic HDPE vs. Plastic Nylon

Compare Plastic HDPE vs. Plastic Nylon strength, stiffness, weight and thermal properties.

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Plastic HDPEBulk polymer (molded or machined)
Plastic Nylon3D printed (FDM)
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Mechanical
Yield strength24MPasourcetypical, tensile stress at yield 23 °C, 50 mm/min ISO 52763.1MPasourcetypical
Ultimate tensile strengthnot sourced63.1MPasourcetypical, peak stress (= stress at yield)
Flexural strengthnot sourced82.9MPasourcetypical
Elongation at breaknot sourcednot sourced
Young's modulus (stiffness)0.9GPasourcetypical, tensile modulus 23 °C ISO 5272.33GPasourcetypical
Density950kg/m³sourcetypical, ISO 11831,140kg/m³sourcetypical
Strength to weight25.3kN·m/kg55.4kN·m/kg2.19x higher
Stiffness to weight0.947MN·m/kg2.04MN·m/kg2.16x higher
Poisson's ratio0.4–0.45sourcebase material: high-density polyethylene family (INEOS Olefins & Polymers USA, Typical Engineering Properties of HDPE)0.4sourcebase material: unfilled polyamide (PA), conditioned, maker design-guide family value (Covestro Table 3-1)
Shear modulus0.316GPa0.833GPa2.64x stiffer in shear
Bulk modulus2GPa3.89GPa
Speed of sound973m/s1,430m/s
Thermal
Thermal conductivity0.4–0.49W/m·Ksourcebase material: high-density polyethylene family (INEOS Olefins & Polymers USA, Typical Engineering Properties of HDPE)0.33W/m·Ksourcebase material: unreinforced BASF Ultramid PA66 (A3K) and PA6 (B3S), 23 C (same value for both)
Thermal expansion120µm/m·Ksourcebase material: high-density polyethylene family (INEOS Olefins & Polymers USA, Typical Engineering Properties of HDPE)98–102µm/m·Ksourcebase material: unreinforced BASF Ultramid PA66 (A3K, 98) and PA6 (B3S, 102), 23-55 C
100 mm part over a 50 °C swing600µm growth500µm growth20% less
Specific heat2,250J/kg·Ksourcebase material: high-density polyethylene family (INEOS Olefins & Polymers USA, Typical Engineering Properties of HDPE)1,700J/kg·Ksourcebase material: unreinforced BASF Ultramid PA66 (A3K) and PA6 (B3S), 23 C (same value for both)
Heats up and cools (diffusivity)0.208mm²/s22% faster0.17mm²/s
Thermal shock resistance56.9W/m6% more resistant53.6W/m
Melting pointnot sourced188°Csourcetypical
Glass transitionnot sourced55.1°Csourcetypical
Max service temperaturenot sourced89.2°CsourceHDT 0.455 MPa (printed specimens)
Values forLyondellBasell Hostalen 23050 B high density polyethylene, typical ISO valuesUltimaker Nylon, 3D-printed specimens, XY (flat), conditioned >=24 h at room temperature; Ultimaker S5 Pro, engineering intent profile, 0.15 mm layer height, AA 0.4 print core, 100% infill, Cura 4.9, printed one-at-a-time, conditioned >=24 h at room temperature. TDS v2.00, April 20, 2022.

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Plastic Nylon is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is Plastic HDPE stronger than Plastic Nylon?

Plastic Nylon is stronger: its yield strength is 63.1 MPa against 24 MPa for Plastic HDPE (2.63x).

Which is lighter, Plastic HDPE or Plastic Nylon?

Plastic HDPE is lighter: 950 kg/m³ against 1,140 kg/m³ for Plastic Nylon.

Which is stiffer, Plastic HDPE or Plastic Nylon?

Plastic Nylon is stiffer: Young's modulus 2.33 GPa against 0.9 GPa for Plastic HDPE, so the same part in Plastic Nylon deflects less under the same load.

Which is lighter for the same job, Plastic HDPE or Plastic Nylon?

For the same stiffness or strength: Plastic Nylon is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must bePlastic HDPEPlastic Nylon
Stiff rod or tie (tension)2.16x heavierlighter
Stiff beam (bending)34% heavierlighter
Stiff panel or plate14% heavierlighter
Strong rod or tie2.19x heavierlighter
Strong beam1.59x heavierlighter
Strong panel or plate35% heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Plastic HDPE or Plastic Nylon?

Plastic HDPE conducts heat better: 0.445 W/m·K against 0.33 W/m·K for Plastic Nylon.

Which expands less with temperature?

Plastic Nylon expands less: 100 µm/m·K against 120 µm/m·K for Plastic HDPE.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPlastic HDPEPlastic Nylon
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPURubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPlastic HDPEPlastic Nylon
Strength against density

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