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Plastic HDPE vs. Plastic PLA

Compare Plastic HDPE vs. Plastic PLA strength, stiffness, weight and thermal properties.

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Plastic HDPEBulk polymer (molded or machined)
Plastic PLA3D printed (FDM)
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Mechanical
Yield strength24MPasourcetypical, tensile stress at yield 23 °C, 50 mm/min ISO 52752.5MPasourcetypical
Ultimate tensile strengthnot sourced52.5MPasourcetypical, peak stress (= stress at yield)
Flexural strengthnot sourced96.8MPasourcetypical
Elongation at breaknot sourced7.8%sourcetypical
Young's modulus (stiffness)0.9GPasourcetypical, tensile modulus 23 °C ISO 5273.25GPasourcetypical
Density950kg/m³sourcetypical, ISO 11831,240kg/m³sourcetypical
Strength to weight25.3kN·m/kg42.3kN·m/kg1.68x higher
Stiffness to weight0.947MN·m/kg2.62MN·m/kg2.77x higher
Poisson's ratio0.4–0.45sourcebase material: high-density polyethylene family (INEOS Olefins & Polymers USA, Typical Engineering Properties of HDPE)not sourced
Shear modulus0.316GPanot sourced
Bulk modulus2GPanot sourced
Speed of sound973m/s1,619m/s
Thermal
Thermal conductivity0.4–0.49W/m·Ksourcebase material: high-density polyethylene family (INEOS Olefins & Polymers USA, Typical Engineering Properties of HDPE)0.13W/m·Ksourcebase material: NatureWorks Ingeo biopolymer, amorphous sheet, 25 °C
Thermal expansion120µm/m·Ksourcebase material: high-density polyethylene family (INEOS Olefins & Polymers USA, Typical Engineering Properties of HDPE)not sourced
100 mm part over a 50 °C swing600µm growthnot sourced
Specific heat2,250J/kg·Ksourcebase material: high-density polyethylene family (INEOS Olefins & Polymers USA, Typical Engineering Properties of HDPE)1,200J/kg·Ksourcebase material: NatureWorks Ingeo biopolymer, amorphous sheet, 25 °C
Heats up and cools (diffusivity)0.208mm²/s2.38x faster0.0874mm²/s
Thermal shock resistance56.9W/mnot sourced
Melting pointnot sourced152°Csourcetypical
Glass transitionnot sourced59.1°Csourcetypical
Max service temperaturenot sourced58.8°CsourceHDT 0.455 MPa (printed specimens)
Values forLyondellBasell Hostalen 23050 B high density polyethylene, typical ISO valuesUltimaker PLA, 3D-printed specimens, XY (flat) orientation; Ultimaker S5 Pro, engineering intent profile, 0.15 mm layer height, AA 0.4 print core, 100% infill, Cura 4.9, printed one-at-a-time, conditioned >=24 h at room temperature. TDS dated April 20, 2022.

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Plastic PLA is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is Plastic HDPE stronger than Plastic PLA?

Plastic PLA is stronger: its yield strength is 52.5 MPa against 24 MPa for Plastic HDPE (2.19x).

Which is lighter, Plastic HDPE or Plastic PLA?

Plastic HDPE is lighter: 950 kg/m³ against 1,240 kg/m³ for Plastic PLA.

Which is stiffer, Plastic HDPE or Plastic PLA?

Plastic PLA is stiffer: Young's modulus 3.25 GPa against 0.9 GPa for Plastic HDPE, so the same part in Plastic PLA deflects less under the same load.

Which is lighter for the same job, Plastic HDPE or Plastic PLA?

For the same stiffness or strength: Plastic PLA is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must bePlastic HDPEPlastic PLA
Stiff rod or tie (tension)2.77x heavierlighter
Stiff beam (bending)46% heavierlighter
Stiff panel or plate18% heavierlighter
Strong rod or tie1.68x heavierlighter
Strong beam29% heavierlighter
Strong panel or plate13% heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Plastic HDPE or Plastic PLA?

Plastic HDPE conducts heat better: 0.445 W/m·K against 0.13 W/m·K for Plastic PLA.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPlastic HDPEPlastic PLA
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPlastic HDPEPlastic PLA
Strength against density

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