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Plastic HDPE vs. Stainless 304

Compare Plastic HDPE vs. Stainless 304 strength, stiffness, weight and thermal properties.

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Plastic HDPEBulk polymer (molded or machined)
Stainless 304Wrought
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Mechanical
Yield strength24MPasourcetypical, tensile stress at yield 23 °C, 50 mm/min ISO 527241MPasourcetypical, annealed, 70 °F (21 °C)
Ultimate tensile strengthnot sourced586MPasourcetypical, annealed, 70 °F (21 °C)
Elongation at breaknot sourced55%sourcetypical, annealed, in 2 in. (50.8 mm)
Young's modulus (stiffness)0.9GPasourcetypical, tensile modulus 23 °C ISO 527193GPasourcetypical, in tension
Density950kg/m³sourcetypical, ISO 11838,030kg/m³sourcetypical
Strength to weight25.3kN·m/kg30kN·m/kg19% higher
Stiffness to weight0.947MN·m/kg24MN·m/kg25.4x higher
Poisson's ratio0.4–0.45sourcebase material: high-density polyethylene family (INEOS Olefins & Polymers USA, Typical Engineering Properties of HDPE)0.3sourcedesign value (structural stainless steels)
Shear modulus0.316GPa74.2GPa235x stiffer in shear
Bulk modulus2GPa161GPa
Speed of sound973m/s4,903m/s
Thermal
Thermal conductivity0.4–0.49W/m·Ksourcebase material: high-density polyethylene family (INEOS Olefins & Polymers USA, Typical Engineering Properties of HDPE)16.2W/m·Ksourceat 100 °C
Thermal expansion120µm/m·Ksourcebase material: high-density polyethylene family (INEOS Olefins & Polymers USA, Typical Engineering Properties of HDPE)16.9µm/m·Ksourcemean, 0–100 °C
100 mm part over a 50 °C swing600µm growth84.5µm growth7.1x less
Specific heat2,250J/kg·Ksourcebase material: high-density polyethylene family (INEOS Olefins & Polymers USA, Typical Engineering Properties of HDPE)500J/kg·Ksourcemean, 0–100 °C
Heats up and cools (diffusivity)0.208mm²/s4.03mm²/s19.4x faster
Thermal shock resistance56.9W/m838W/m14.7x more resistant
Melting pointnot sourced1,399–1,454°Csourcemelting range
Max service temperaturenot sourced899°Csourcecontinuous, oxidation (scaling) limit in air
Values forLyondellBasell Hostalen 23050 B high density polyethylene, typical ISO valuesType 304, annealed flat-rolled (Cleveland-Cliffs 304/304L Product Data Bulletin, May 2021); Poisson's ratio from the Nickel Institute/SCI structural stainless design manual

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is Plastic HDPE stronger than Stainless 304?

Stainless 304 is stronger: its yield strength is 241 MPa against 24 MPa for Plastic HDPE (10x).

Which is lighter, Plastic HDPE or Stainless 304?

Plastic HDPE is lighter: 950 kg/m³ against 8,030 kg/m³ for Stainless 304.

Which is stiffer, Plastic HDPE or Stainless 304?

Stainless 304 is stiffer: Young's modulus 193 GPa against 0.9 GPa for Plastic HDPE, so the same part in Stainless 304 deflects less under the same load.

Which is lighter for the same job, Plastic HDPE or Stainless 304?

For the same stiffness or strength: Plastic HDPE is lighter for a stiff panel or plate, strong beam, strong panel or plate; Stainless 304 is lighter for a stiff rod or tie (tension), stiff beam (bending), strong rod or tie.

Part that must bePlastic HDPEStainless 304
Stiff rod or tie (tension)25.4x heavierlighter
Stiff beam (bending)1.73x heavierlighter
Stiff panel or platelighter41% heavier
Strong rod or tie19% heavierlighter
Strong beamlighter1.82x heavier
Strong panel or platelighter2.67x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Plastic HDPE or Stainless 304?

Stainless 304 conducts heat better: 16.2 W/m·K against 0.445 W/m·K for Plastic HDPE.

Which expands less with temperature?

Stainless 304 expands less: 16.9 µm/m·K against 120 µm/m·K for Plastic HDPE.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPlastic HDPEStainless 304
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPlastic HDPEStainless 304
Strength against density

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