Materials / Compare

Plastic HDPE vs. Steel AISI 1018

Compare Plastic HDPE vs. Steel AISI 1018 strength, stiffness, weight and thermal properties.

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Plastic HDPEBulk polymer (molded or machined)
Steel AISI 1018Wrought
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Mechanical
Yield strength24MPasourcetypical, tensile stress at yield 23 °C, 50 mm/min ISO 527372MPasourceproducer-stated, cold drawn
Ultimate tensile strengthnot sourced441MPasourceproducer-stated, cold drawn
Elongation at breaknot sourced15%sourcein 2 in (50.8 mm)
Young's modulus (stiffness)0.9GPasourcetypical, tensile modulus 23 °C ISO 527200GPasourcebase material: AISI 1025 plain carbon steel (MIL-HDBK-5J design value; ASTM A108 bar is the cold-finished carbon-steel bar spec that also covers 1018)
Density950kg/m³sourcetypical, ISO 11837,861kg/m³sourcebase material: AISI 1025 plain carbon steel (MIL-HDBK-5J design value; ASTM A108 bar is the cold-finished carbon-steel bar spec that also covers 1018)
Strength to weight25.3kN·m/kg47.3kN·m/kg1.87x higher
Stiffness to weight0.947MN·m/kg25.4MN·m/kg26.8x higher
Poisson's ratio0.4–0.45sourcebase material: high-density polyethylene family (INEOS Olefins & Polymers USA, Typical Engineering Properties of HDPE)0.32sourcebase material: AISI 1025 plain carbon steel (MIL-HDBK-5J design value; ASTM A108 bar is the cold-finished carbon-steel bar spec that also covers 1018)
Shear modulus0.316GPa75.7GPa240x stiffer in shear
Bulk modulus2GPa185GPa
Speed of sound973m/s5,043m/s
Thermal
Thermal conductivity0.4–0.49W/m·Ksourcebase material: high-density polyethylene family (INEOS Olefins & Polymers USA, Typical Engineering Properties of HDPE)51.9W/m·Ksourcebase material: AISI 1025 plain carbon steel (MIL-HDBK-5J design value; ASTM A108 bar is the cold-finished carbon-steel bar spec that also covers 1018)
Thermal expansion120µm/m·Ksourcebase material: high-density polyethylene family (INEOS Olefins & Polymers USA, Typical Engineering Properties of HDPE)12µm/m·Ksourcebase material: unalloyed carbon steel, Ovako family table (S275JR, 'none alloyed structural steels', C <= 0.21%); mean 20-300 °C
100 mm part over a 50 °C swing600µm growth60µm growth10x less
Specific heat2,250J/kg·Ksourcebase material: high-density polyethylene family (INEOS Olefins & Polymers USA, Typical Engineering Properties of HDPE)486J/kg·Ksourcebase material: AISI 1025 plain carbon steel (MIL-HDBK-5J design value; ASTM A108 bar is the cold-finished carbon-steel bar spec that also covers 1018)
Heats up and cools (diffusivity)0.208mm²/s13.6mm²/s65.3x faster
Thermal shock resistance56.9W/m5,473W/m96.3x more resistant
Values forLyondellBasell Hostalen 23050 B high density polyethylene, typical ISO valuesAISI 1018 cold drawn bar (Niagara LaSalle, cold-finished bar producer)

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is Plastic HDPE stronger than Steel AISI 1018?

Steel AISI 1018 is stronger: its yield strength is 372 MPa against 24 MPa for Plastic HDPE (15.5x).

Which is lighter, Plastic HDPE or Steel AISI 1018?

Plastic HDPE is lighter: 950 kg/m³ against 7,861 kg/m³ for Steel AISI 1018.

Which is stiffer, Plastic HDPE or Steel AISI 1018?

Steel AISI 1018 is stiffer: Young's modulus 200 GPa against 0.9 GPa for Plastic HDPE, so the same part in Steel AISI 1018 deflects less under the same load.

Which is lighter for the same job, Plastic HDPE or Steel AISI 1018?

For the same stiffness or strength: Plastic HDPE is lighter for a stiff panel or plate, strong beam, strong panel or plate; Steel AISI 1018 is lighter for a stiff rod or tie (tension), stiff beam (bending), strong rod or tie.

Part that must bePlastic HDPESteel AISI 1018
Stiff rod or tie (tension)26.8x heavierlighter
Stiff beam (bending)1.8x heavierlighter
Stiff panel or platelighter37% heavier
Strong rod or tie1.87x heavierlighter
Strong beamlighter33% heavier
Strong panel or platelighter2.1x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Plastic HDPE or Steel AISI 1018?

Steel AISI 1018 conducts heat better: 51.9 W/m·K against 0.445 W/m·K for Plastic HDPE.

Which expands less with temperature?

Steel AISI 1018 expands less: 12 µm/m·K against 120 µm/m·K for Plastic HDPE.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumStainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPlastic HDPESteel AISI 1018
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumStainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPlastic HDPESteel AISI 1018
Strength against density

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