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Plastic HDPE vs. Steel A992

Compare Plastic HDPE vs. Steel A992 strength, stiffness, weight and thermal properties.

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Plastic HDPEBulk polymer (molded or machined)
Steel A992Wrought
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Mechanical
Yield strength24MPasourcetypical, tensile stress at yield 23 °C, 50 mm/min ISO 527385MPasourcetypical: mean of 20,295 A992 flange mill-test coupons (1998 SSPC survey), as reported by AISC
Ultimate tensile strengthnot sourced505MPasourcetypical: mean of 20,295 A992 flange mill-test coupons (1998 SSPC survey)
Elongation at breaknot sourcednot sourced
Young's modulus (stiffness)0.9GPasourcetypical, tensile modulus 23 °C ISO 527200GPasourcedesign value (AISC 360-16)
Density950kg/m³sourcetypical, ISO 11837,850kg/m³sourcenominal (constructional data)
Strength to weight25.3kN·m/kg49kN·m/kg1.94x higher
Stiffness to weight0.947MN·m/kg25.5MN·m/kg26.9x higher
Poisson's ratio0.4–0.45sourcebase material: high-density polyethylene family (INEOS Olefins & Polymers USA, Typical Engineering Properties of HDPE)0.3sourcedesign value (AISC 360-16 Commentary)
Shear modulus0.316GPa76.9GPa244x stiffer in shear
Bulk modulus2GPa167GPa
Speed of sound973m/s5,048m/s
Thermal
Thermal conductivity0.4–0.49W/m·Ksourcebase material: high-density polyethylene family (INEOS Olefins & Polymers USA, Typical Engineering Properties of HDPE)48W/m·Ksourcenominal at 20 °C
Thermal expansion120µm/m·Ksourcebase material: high-density polyethylene family (INEOS Olefins & Polymers USA, Typical Engineering Properties of HDPE)12µm/m·Ksourcenominal (constructional data, no temperature range stated)
100 mm part over a 50 °C swing600µm growth60µm growth10x less
Specific heat2,250J/kg·Ksourcebase material: high-density polyethylene family (INEOS Olefins & Polymers USA, Typical Engineering Properties of HDPE)460–480J/kg·Ksourcebase material: EN S275JR unalloyed structural steel (the EN counterpart of A36), typical, 50/100 °C
Heats up and cools (diffusivity)0.208mm²/s13mm²/s62.5x faster
Thermal shock resistance56.9W/m5,390W/m94.8x more resistant
Values forLyondellBasell Hostalen 23050 B high density polyethylene, typical ISO valuesASTM A992 W-shapes; Fy/Fu specified minimums from AISC publications (AISC 360-16 Commentary; Modern Steel Construction); elastic constants AISC 360; physical constants from the bauforumstahl structural-steel EPD, which names A992 among covered product standards.

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is Plastic HDPE stronger than Steel A992?

Steel A992 is stronger: its yield strength is 385 MPa against 24 MPa for Plastic HDPE (16x).

Which is lighter, Plastic HDPE or Steel A992?

Plastic HDPE is lighter: 950 kg/m³ against 7,850 kg/m³ for Steel A992.

Which is stiffer, Plastic HDPE or Steel A992?

Steel A992 is stiffer: Young's modulus 200 GPa against 0.9 GPa for Plastic HDPE, so the same part in Steel A992 deflects less under the same load.

Which is lighter for the same job, Plastic HDPE or Steel A992?

For the same stiffness or strength: Plastic HDPE is lighter for a stiff panel or plate, strong beam, strong panel or plate; Steel A992 is lighter for a stiff rod or tie (tension), stiff beam (bending), strong rod or tie.

Part that must bePlastic HDPESteel A992
Stiff rod or tie (tension)26.9x heavierlighter
Stiff beam (bending)1.8x heavierlighter
Stiff panel or platelighter36% heavier
Strong rod or tie1.94x heavierlighter
Strong beamlighter30% heavier
Strong panel or platelighter2.06x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Plastic HDPE or Steel A992?

Steel A992 conducts heat better: 48 W/m·K against 0.445 W/m·K for Plastic HDPE.

Which expands less with temperature?

Steel A992 expands less: 12 µm/m·K against 120 µm/m·K for Plastic HDPE.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPlastic HDPESteel A992
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPlastic HDPESteel A992
Strength against density

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