Materials / Compare

FDM HIPS vs. Magnesium AZ31B-H24

Compare FDM HIPS vs. Magnesium AZ31B-H24 strength, stiffness, weight and thermal properties.

Change either side
FDM HIPS3D printed (FDM)
Magnesium AZ31B-H24Wrought
Try it on a partA bracket to run stress or thermal on, free in your browserOpen in LessCADOpen in LessCAD
Mechanical
Yield strengthnot given (tensile used)220MPasourcetypical, H24, 0.5-6 mm, 0.2 % proof stress
Ultimate tensile strength18.4MPasourcetypical290MPasourcetypical, H24, 0.5-6 mm
Flexural strength31.8MPasourcetypicalnot sourced
Elongation at break1.4%sourcetypical13%sourcetypical, H24, 0.5-6 mm, gauge 5.65√A
Young's modulus (stiffness)1.59GPasourcetypical44.8GPasourcetypical (handbook physical constant)
Density1,023kg/m³sourcetypical1,769kg/m³sourcenominal
Strength to weight18kN·m/kg124kN·m/kg6.91x higher
Stiffness to weight1.55MN·m/kg25.3MN·m/kg16.3x higher
Poisson's rationot sourced0.35sourcetypical (handbook physical constant)
Shear modulusnot sourced16.6GPa
Bulk modulusnot sourced49.8GPa
Speed of sound1,246m/s5,032m/s
Thermal
Thermal conductivity0.17W/m·Ksourcebase material: INEOS Styrolution PS 486N injection-molding HIPS, typical76.9W/m·Ksourcetypical (temper/temperature not stated)
Thermal expansion80µm/m·Ksourcebase material: INEOS Styrolution PS 486N injection-molding HIPS, typical26.8µm/m·Ksourcetypical (temperature range not stated)
100 mm part over a 50 °C swing400µm growth134µm growth2.99x less
Specific heatnot sourced1,040J/kg·Ksourcetypical
Heats up and cools (diffusivity)not sourced41.8mm²/s
Thermal shock resistancenot sourced9,159W/m
Glass transition99°Csourcetypicalnot sourced
Max service temperature86°CsourceHDT 1.8 MPa149°Csourcestated application limit
Values forBASF Forward AM (BASF 3D Printing Solutions) Ultrafuse HiPS, TDS v2.2 (13.11.2019), printed specimens, XY 'Flat'. Specimen print settings are not stated; recommended processing on the sheet: nozzle 240-260 °C, bed 100-120 °C, 40-80 mm/s. Product is discontinued (Forward AM product page) but the TDS is still served by Forward AM.AZ31B-H24 sheet 0.016-0.062 in., MIL-HDBK-5J Table 4.2.1.0(b) (AMS 4377); strengths are S-basis MINIMUMS

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

FDM HIPS is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is FDM HIPS stronger than Magnesium AZ31B-H24?

Magnesium AZ31B-H24 is stronger: its yield strength is 220 MPa against tensile strength 18.4 MPa for FDM HIPS (12x).

Which is lighter, FDM HIPS or Magnesium AZ31B-H24?

FDM HIPS is lighter: 1,023 kg/m³ against 1,769 kg/m³ for Magnesium AZ31B-H24.

Which is stiffer, FDM HIPS or Magnesium AZ31B-H24?

Magnesium AZ31B-H24 is stiffer: Young's modulus 44.8 GPa against 1.59 GPa for FDM HIPS, so the same part in Magnesium AZ31B-H24 deflects less under the same load.

Which is lighter for the same job, FDM HIPS or Magnesium AZ31B-H24?

For the same stiffness or strength: Magnesium AZ31B-H24 is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must beFDM HIPSMagnesium AZ31B-H24
Stiff rod or tie (tension)16.3x heavierlighter
Stiff beam (bending)3.07x heavierlighter
Stiff panel or plate1.76x heavierlighter
Strong rod or tie6.91x heavierlighter
Strong beam3.02x heavierlighter
Strong panel or plate2x heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, FDM HIPS or Magnesium AZ31B-H24?

Magnesium AZ31B-H24 conducts heat better: 76.9 W/m·K against 0.17 W/m·K for FDM HIPS.

Which expands less with temperature?

Magnesium AZ31B-H24 expands less: 26.8 µm/m·K against 80 µm/m·K for FDM HIPS.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelFDM HIPSMagnesium AZ31B-H24
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickFDM HIPSMagnesium AZ31B-H24
Strength against density

Related comparisons