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FDM HIPS vs. Plastic PETG

Compare FDM HIPS vs. Plastic PETG strength, stiffness, weight and thermal properties.

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FDM HIPS3D printed (FDM)
Plastic PETG3D printed (FDM)
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Mechanical
Yield strengthnot given (tensile used)46.2MPasourcetypical
Ultimate tensile strength18.4MPasourcetypical46.2MPasourcetypical, peak stress (= stress at yield)
Flexural strength31.8MPasourcetypical78.9MPasourcetypical2.48x stronger in bending
Elongation at break1.4%sourcetypical7.6%sourcetypical5.43x more ductile
Young's modulus (stiffness)1.59GPasourcetypical1.94GPasourcetypical22% stiffer
Density1,023kg/m³sourcetypical24% lighter1,270kg/m³sourcetypical
Strength to weight18kN·m/kg36.4kN·m/kg2.02x higher
Stiffness to weight1.55MN·m/kg2% higher1.53MN·m/kg
Poisson's rationot sourcednot sourced
Shear modulusnot sourcednot sourced
Bulk modulusnot sourcednot sourced
Speed of sound1,246m/s1,236m/s
Thermal
Thermal conductivity0.17W/m·Ksourcebase material: INEOS Styrolution PS 486N injection-molding HIPS, typical0.21W/m·Ksourcebase material: Eastman Eastar Copolyester 6763 (PETG), typical
Thermal expansion80µm/m·Ksourcebase material: INEOS Styrolution PS 486N injection-molding HIPS, typical51µm/m·Ksourcebase material: Eastman Eastar Copolyester 6763 (PETG), typical
100 mm part over a 50 °C swing400µm growth255µm growth1.57x less
Specific heatnot sourced1,300J/kg·Ksourcebase material: Eastman Eastar Copolyester 6763 (PETG), DSC at 60 °C (lowest temperature listed)
Heats up and cools (diffusivity)not sourced0.127mm²/s
Thermal shock resistancenot sourcednot sourced
Glass transition99°Csourcetypical77.4°Csourcetypical
Max service temperature86°CsourceHDT 1.8 MPa76.2°CsourceHDT 0.455 MPa (printed specimens)
Values forBASF Forward AM (BASF 3D Printing Solutions) Ultrafuse HiPS, TDS v2.2 (13.11.2019), printed specimens, XY 'Flat'. Specimen print settings are not stated; recommended processing on the sheet: nozzle 240-260 °C, bed 100-120 °C, 40-80 mm/s. Product is discontinued (Forward AM product page) but the TDS is still served by Forward AM.Ultimaker PETG, 3D-printed specimens, XY (flat); Ultimaker S5 Pro, engineering intent profile, 0.15 mm layer height, AA 0.4 print core, 100% infill, Cura 4.9, printed one-at-a-time, conditioned >=24 h at room temperature. TDS v1.00, April 29, 2022.

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

FDM HIPS and Plastic PETG are 3D printed: their properties depend on build direction and print settings; these are typical values.

Questions

Is FDM HIPS stronger than Plastic PETG?

Plastic PETG is stronger: its yield strength is 46.2 MPa against tensile strength 18.4 MPa for FDM HIPS (2.51x).

Which is lighter, FDM HIPS or Plastic PETG?

FDM HIPS is lighter: 1,023 kg/m³ against 1,270 kg/m³ for Plastic PETG.

Which is stiffer, FDM HIPS or Plastic PETG?

Plastic PETG is stiffer: Young's modulus 1.94 GPa against 1.59 GPa for FDM HIPS, so the same part in Plastic PETG deflects less under the same load.

Which is lighter for the same job, FDM HIPS or Plastic PETG?

For the same stiffness or strength: FDM HIPS is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate; Plastic PETG is lighter for a strong rod or tie, strong beam, strong panel or plate.

Part that must beFDM HIPSPlastic PETG
Stiff rod or tie (tension)lighter2% heavier
Stiff beam (bending)lighter12% heavier
Stiff panel or platelighter16% heavier
Strong rod or tie2.02x heavierlighter
Strong beam49% heavierlighter
Strong panel or plate28% heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which is more ductile, FDM HIPS or Plastic PETG?

Plastic PETG stretches further before it breaks: 7.6% elongation at break against 1.4% for FDM HIPS.

Which conducts heat better, FDM HIPS or Plastic PETG?

Plastic PETG conducts heat better: 0.21 W/m·K against 0.17 W/m·K for FDM HIPS.

Which expands less with temperature?

Plastic PETG expands less: 51 µm/m·K against 80 µm/m·K for FDM HIPS.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelFDM HIPSPlastic PETG
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickFDM HIPSPlastic PETG
Strength against density

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