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FDM HIPS vs. Stainless 303

Compare FDM HIPS vs. Stainless 303 strength, stiffness, weight and thermal properties.

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FDM HIPS3D printed (FDM)
Stainless 303Wrought
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Mechanical
Yield strengthnot given (tensile used)275MPasourceOutokumpu typical (product P = hot rolled plate, transverse)
Ultimate tensile strength18.4MPasourcetypical585MPasourceOutokumpu typical
Flexural strength31.8MPasourcetypicalnot sourced
Elongation at break1.4%sourcetypical35%sourceOutokumpu typical, A5
Young's modulus (stiffness)1.59GPasourcetypical200GPasourceat RT (Table 12)
Density1,023kg/m³sourcetypical7,900kg/m³sourceat RT
Strength to weight18kN·m/kg34.8kN·m/kg1.94x higher
Stiffness to weight1.55MN·m/kg25.3MN·m/kg16.3x higher
Poisson's rationot sourced0.3sourcedesign value (structural stainless steels)
Shear modulusnot sourced76.9GPa
Bulk modulusnot sourced167GPa
Speed of sound1,246m/s5,032m/s
Thermal
Thermal conductivity0.17W/m·Ksourcebase material: INEOS Styrolution PS 486N injection-molding HIPS, typical15W/m·Ksourceat RT
Thermal expansion80µm/m·Ksourcebase material: INEOS Styrolution PS 486N injection-molding HIPS, typical16µm/m·Ksourcemean, 20–100 °C
100 mm part over a 50 °C swing400µm growth80µm growth5x less
Specific heatnot sourced500J/kg·Ksourceat RT
Heats up and cools (diffusivity)not sourced3.8mm²/s
Thermal shock resistancenot sourced902W/m
Glass transition99°Csourcetypicalnot sourced
Max service temperature86°CsourceHDT 1.8 MPa871°Csourcecontinuous, scaling limit
Values forBASF Forward AM (BASF 3D Printing Solutions) Ultrafuse HiPS, TDS v2.2 (13.11.2019), printed specimens, XY 'Flat'. Specimen print settings are not stated; recommended processing on the sheet: nozzle 240-260 °C, bed 100-120 °C, 40-80 mm/s. Product is discontinued (Forward AM product page) but the TDS is still served by Forward AM.1.4305 / UNS S30300, Outokumpu typical values (hot rolled, solution annealed) from 'Steel Grades, Properties and Global Standards'; max service from Carpenter CarTech 303 datasheet

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

FDM HIPS is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is FDM HIPS stronger than Stainless 303?

Stainless 303 is stronger: its yield strength is 275 MPa against tensile strength 18.4 MPa for FDM HIPS (14.9x).

Which is lighter, FDM HIPS or Stainless 303?

FDM HIPS is lighter: 1,023 kg/m³ against 7,900 kg/m³ for Stainless 303.

Which is stiffer, FDM HIPS or Stainless 303?

Stainless 303 is stiffer: Young's modulus 200 GPa against 1.59 GPa for FDM HIPS, so the same part in Stainless 303 deflects less under the same load.

Which is lighter for the same job, FDM HIPS or Stainless 303?

For the same stiffness or strength: FDM HIPS is lighter for a stiff panel or plate, strong beam, strong panel or plate; Stainless 303 is lighter for a stiff rod or tie (tension), stiff beam (bending), strong rod or tie.

Part that must beFDM HIPSStainless 303
Stiff rod or tie (tension)16.3x heavierlighter
Stiff beam (bending)45% heavierlighter
Stiff panel or platelighter1.54x heavier
Strong rod or tie1.94x heavierlighter
Strong beamlighter27% heavier
Strong panel or platelighter2x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, FDM HIPS or Stainless 303?

Stainless 303 conducts heat better: 15 W/m·K against 0.17 W/m·K for FDM HIPS.

Which expands less with temperature?

Stainless 303 expands less: 16 µm/m·K against 80 µm/m·K for FDM HIPS.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelFDM HIPSStainless 303
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickFDM HIPSStainless 303
Strength against density

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