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FDM HIPS vs. Plastic TPU

Compare FDM HIPS vs. Plastic TPU strength, stiffness, weight and thermal properties.

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FDM HIPS3D printed (FDM)
Plastic TPU3D printed (FDM)
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Mechanical
Yield strengthnot given (tensile used)not given (tensile used)
Ultimate tensile strength18.4MPasourcetypical23.7MPasourcetypical, stress at break
Flexural strength31.8MPasourcetypical7.76x stronger in bending4.1MPasourcetypical
Elongation at break1.4%sourcetypicalnot sourced
Young's modulus (stiffness)1.59GPasourcetypical23.7x stiffer0.067GPasourcetypical
Density1,023kg/m³sourcetypical19% lighter1,220kg/m³sourcetypical
Strength to weight18kN·m/kg19.4kN·m/kg8% higher
Stiffness to weight1.55MN·m/kg28.3x higher0.0549MN·m/kg
Poisson's rationot sourcednot sourced
Shear modulusnot sourcednot sourced
Bulk modulusnot sourcednot sourced
Speed of sound1,246m/s234m/s
Thermal
Thermal conductivity0.17W/m·Ksourcebase material: INEOS Styrolution PS 486N injection-molding HIPS, typicalnot sourced
Thermal expansion80µm/m·Ksourcebase material: INEOS Styrolution PS 486N injection-molding HIPS, typicalnot sourced
100 mm part over a 50 °C swing400µm growthnot sourced
Specific heatnot sourcednot sourced
Heats up and cools (diffusivity)not sourcednot sourced
Thermal shock resistancenot sourcednot sourced
Melting pointnot sourced217°Csourcetypical
Glass transition99°Csourcetypicalnot sourced
Max service temperature86°CsourceHDT 1.8 MPa50.3°CsourceHDT 0.455 MPa (printed specimens)
Values forBASF Forward AM (BASF 3D Printing Solutions) Ultrafuse HiPS, TDS v2.2 (13.11.2019), printed specimens, XY 'Flat'. Specimen print settings are not stated; recommended processing on the sheet: nozzle 240-260 °C, bed 100-120 °C, 40-80 mm/s. Product is discontinued (Forward AM product page) but the TDS is still served by Forward AM.Ultimaker TPU 95A, 3D-printed specimens, XY (flat); Ultimaker S5 Pro, engineering intent profile, 0.15 mm layer height, AA 0.4 print core, 100% infill, Cura 4.9, printed one-at-a-time, conditioned >=24 h at room temperature. TDS (file v5.00), April 29, 2022.

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

FDM HIPS and Plastic TPU are 3D printed: their properties depend on build direction and print settings; these are typical values.

Questions

Is FDM HIPS stronger than Plastic TPU?

Plastic TPU is stronger: its tensile strength is 23.7 MPa against 18.4 MPa for FDM HIPS (29%).

Which is lighter, FDM HIPS or Plastic TPU?

FDM HIPS is lighter: 1,023 kg/m³ against 1,220 kg/m³ for Plastic TPU.

Which is stiffer, FDM HIPS or Plastic TPU?

FDM HIPS is stiffer: Young's modulus 1.59 GPa against 0.067 GPa for Plastic TPU, so the same part in FDM HIPS deflects less under the same load.

Which is lighter for the same job, FDM HIPS or Plastic TPU?

For the same stiffness or strength: FDM HIPS is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong panel or plate; Plastic TPU is lighter for a strong rod or tie.

Part that must beFDM HIPSPlastic TPU
Stiff rod or tie (tension)lighter28.3x heavier
Stiff beam (bending)lighter5.81x heavier
Stiff panel or platelighter3.43x heavier
Strong rod or tie8% heavierlighter
Strong beamabout equalabout equal
Strong panel or platelighter5% heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelFDM HIPSPlastic TPU
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickFDM HIPSPlastic TPU
Strength against density

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