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Iron vs. Plastic PLA

Compare Iron vs. Plastic PLA strength, stiffness, weight and thermal properties.

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IronWrought
Plastic PLA3D printed (FDM)
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Mechanical
Yield strength186MPasourcetypical (0.2% YS), hot rolled + SRA/recrystallization anneal52.5MPasourcetypical
Ultimate tensile strength290MPasourcetypical, SRA/recrystallization anneal52.5MPasourcetypical, peak stress (= stress at yield)
Flexural strengthnot sourced96.8MPasourcetypical
Elongation at break38%sourcetypical, gauge 4D07.8%sourcetypical
Young's modulus (stiffness)207GPasourcetypical, after SRA/recrystallization anneal3.25GPasourcetypical
Density7,860kg/m³sourcetypical1,240kg/m³sourcetypical6.34x lighter
Strength to weight23.7kN·m/kg42.3kN·m/kg1.79x higher
Stiffness to weight26.3MN·m/kg10x higher2.62MN·m/kg
Poisson's ratio0.282sourceNIST critically evaluated best value (polycrystalline iron)not sourced
Shear modulus80.7GPanot sourced
Bulk modulus158GPanot sourced
Speed of sound5,132m/s1,619m/s
Thermal
Thermal conductivity73.2W/m·Ksourcetypical at 20 °C0.13W/m·Ksourcebase material: NatureWorks Ingeo biopolymer, amorphous sheet, 25 °C
Thermal expansion13.7µm/m·Ksourcemean, 20-399 °Cnot sourced
100 mm part over a 50 °C swing68.5µm growthnot sourced
Specific heat450J/kg·Ksourcetypical1,200J/kg·Ksourcebase material: NatureWorks Ingeo biopolymer, amorphous sheet, 25 °C
Heats up and cools (diffusivity)20.7mm²/s237x faster0.0874mm²/s
Thermal shock resistance3,447W/mnot sourced
Melting point1,532°Csourcetypical152°Csourcetypical
Glass transitionnot sourced59.1°Csourcetypical
Max service temperaturenot sourced58.8°CsourceHDT 0.455 MPa (printed specimens)
Values forCleveland-Cliffs / AK Steel ARMCO Pure Iron Product Data Bulletin (07/2022): Table 1 typical physical properties, Table 2 typical mechanical properties after SRA/recrystallization anneal.Ultimaker PLA, 3D-printed specimens, XY (flat) orientation; Ultimaker S5 Pro, engineering intent profile, 0.15 mm layer height, AA 0.4 print core, 100% infill, Cura 4.9, printed one-at-a-time, conditioned >=24 h at room temperature. TDS dated April 20, 2022.

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Plastic PLA is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is Iron stronger than Plastic PLA?

Iron is stronger: its yield strength is 186 MPa against 52.5 MPa for Plastic PLA (3.54x).

Which is lighter, Iron or Plastic PLA?

Plastic PLA is lighter: 1,240 kg/m³ against 7,860 kg/m³ for Iron.

Which is stiffer, Iron or Plastic PLA?

Iron is stiffer: Young's modulus 207 GPa against 3.25 GPa for Plastic PLA, so the same part in Iron deflects less under the same load.

Which is lighter for the same job, Iron or Plastic PLA?

For the same stiffness or strength: Iron is lighter for a stiff rod or tie (tension), stiff beam (bending); Plastic PLA is lighter for a stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must beIronPlastic PLA
Stiff rod or tie (tension)lighter10x heavier
Stiff beam (bending)lighter26% heavier
Stiff panel or plate1.59x heavierlighter
Strong rod or tie1.79x heavierlighter
Strong beam2.73x heavierlighter
Strong panel or plate3.37x heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Iron or Plastic PLA?

Iron conducts heat better: 73.2 W/m·K against 0.13 W/m·K for Plastic PLA.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelIronPlastic PLA
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickIronPlastic PLA
Strength against density

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