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Iron vs. Plastic UHMWPE

Compare Iron vs. Plastic UHMWPE strength, stiffness, weight and thermal properties.

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IronWrought
Plastic UHMWPEBulk polymer (molded or machined)
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Mechanical
Yield strength186MPasourcetypical (0.2% YS), hot rolled + SRA/recrystallization anneal20MPasourcetypical, tensile stress at yield ISO 527, 50 mm/min
Ultimate tensile strength290MPasourcetypical, SRA/recrystallization anneal43MPasourcetypical, tensile stress at break ISO 527, 50 mm/min
Elongation at break38%sourcetypical, gauge 4D0465%sourcetypical, nominal elongation at break ISO 527
Young's modulus (stiffness)207GPasourcetypical, after SRA/recrystallization anneal0.66GPasourcetypical, tensile modulus ISO 527, 1 mm/min
Density7,860kg/m³sourcetypical930kg/m³sourcetypical8.45x lighter
Strength to weight23.7kN·m/kg10% higher21.5kN·m/kg
Stiffness to weight26.3MN·m/kg37.1x higher0.71MN·m/kg
Poisson's ratio0.282sourceNIST critically evaluated best value (polycrystalline iron)not sourced
Shear modulus80.7GPanot sourced
Bulk modulus158GPanot sourced
Speed of sound5,132m/s842m/s
Thermal
Thermal conductivity73.2W/m·Ksourcetypical at 20 °C0.4W/m·Ksourcetypical, unfilled (narrative value, generic Celanese UHMWPE)
Thermal expansion13.7µm/m·Ksourcemean, 20-399 °C200µm/m·Ksourcetypical, 20 to 100 °C (generic Celanese UHMWPE)
100 mm part over a 50 °C swing68.5µm growth14.6x less1,000µm growth
Specific heat450J/kg·Ksourcetypicalnot sourced
Heats up and cools (diffusivity)20.7mm²/snot sourced
Thermal shock resistance3,447W/mnot sourced
Melting point1,532°Csourcetypical130–138°CsourceDSC 10 K/min
Max service temperaturenot sourced80°Csourcerecommended max constant operating temperature
Values forCleveland-Cliffs / AK Steel ARMCO Pure Iron Product Data Bulletin (07/2022): Table 1 typical physical properties, Table 2 typical mechanical properties after SRA/recrystallization anneal.Celanese GUR 4120 (avg. molecular weight 4.7x10^6 g/mol), typical values on compression-molded specimens; CTE and thermal conductivity from Celanese's generic UHMWPE guide (grade not named)

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is Iron stronger than Plastic UHMWPE?

Iron is stronger: its yield strength is 186 MPa against 20 MPa for Plastic UHMWPE (9.3x).

Which is lighter, Iron or Plastic UHMWPE?

Plastic UHMWPE is lighter: 930 kg/m³ against 7,860 kg/m³ for Iron.

Which is stiffer, Iron or Plastic UHMWPE?

Iron is stiffer: Young's modulus 207 GPa against 0.66 GPa for Plastic UHMWPE, so the same part in Iron deflects less under the same load.

Which is lighter for the same job, Iron or Plastic UHMWPE?

For the same stiffness or strength: Iron is lighter for a stiff rod or tie (tension), stiff beam (bending), strong rod or tie; Plastic UHMWPE is lighter for a stiff panel or plate, strong beam, strong panel or plate.

Part that must beIronPlastic UHMWPE
Stiff rod or tie (tension)lighter37.1x heavier
Stiff beam (bending)lighter2.1x heavier
Stiff panel or plate24% heavierlighter
Strong rod or tielighter10% heavier
Strong beam1.91x heavierlighter
Strong panel or plate2.77x heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Iron or Plastic UHMWPE?

Iron conducts heat better: 73.2 W/m·K against 0.4 W/m·K for Plastic UHMWPE.

Which expands less with temperature?

Iron expands less: 13.7 µm/m·K against 200 µm/m·K for Plastic UHMWPE.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelIronPlastic UHMWPE
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickIronPlastic UHMWPE
Strength against density

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