Materials / Compare

PCB Laminate FR-4 vs. Plastic Nylon

Compare PCB Laminate FR-4 vs. Plastic Nylon strength, stiffness, weight and thermal properties.

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PCB Laminate FR-4Composite
Plastic Nylon3D printed (FDM)
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Mechanical
Yield strengthnot given (tensile used)63.1MPasourcetypical
Ultimate tensile strength246–385MPasourcetypical, in-plane: cross direction .. length direction (ASTM D3039)63.1MPasourcetypical, peak stress (= stress at yield)
Flexural strength531–621MPasourcetypical: cross direction .. length direction (IPC-TM-650 2.4.4B)82.9MPasourcetypical
Elongation at breaknot sourcednot sourced
Young's modulus (stiffness)21.9–25.8GPasourcetypical, in-plane: cross direction .. length direction (ASTM D790-15e2)2.33GPasourcetypical
Density1,920kg/m³sourcetypical, 50% resin content; another FR-4 producer: Park Nelco N4000-6 (high-Tg multifunctional epoxy), not Isola 370HR1,140kg/m³sourcetypical
Strength to weight164kN·m/kg2.97x higher55.4kN·m/kg
Stiffness to weight12.4MN·m/kg6.08x higher2.04MN·m/kg
Poisson's ratio0.171–0.177sourcetypical, in-plane: cross direction .. length direction0.4sourcebase material: unfilled polyamide (PA), conditioned, maker design-guide family value (Covestro Table 3-1)
Shear modulus10.2GPa12.2x stiffer in shear0.833GPa
Bulk modulus12.2GPa3.89GPa
Speed of sound3,525m/s1,430m/s
Thermal
Thermal conductivity0.4W/m·Ksourcetypical (ASTM E1952); direction not stated by the sheet0.33W/m·Ksourcebase material: unreinforced BASF Ultramid PA66 (A3K) and PA6 (B3S), 23 C (same value for both)
Thermal expansion13–14µm/m·Ksourcetypical, in-plane X/Y-axis, below Tg (IPC-TM-650 2.4.24C)98–102µm/m·Ksourcebase material: unreinforced BASF Ultramid PA66 (A3K, 98) and PA6 (B3S, 102), 23-55 C
100 mm part over a 50 °C swing67.5µm growth7.41x less500µm growth
Specific heat1,200–1,400J/kg·Ksourcetypical (ASTM E1461); another FR-4 producer: Park Nelco N4000-6 (high-Tg multifunctional epoxy), not Isola 370HR1,700J/kg·Ksourcebase material: unreinforced BASF Ultramid PA66 (A3K) and PA6 (B3S), 23 C (same value for both)
Heats up and cools (diffusivity)0.16mm²/s0.17mm²/s6% faster
Thermal shock resistance324W/m6.04x more resistant53.6W/m
Melting pointnot sourced188°Csourcetypical
Glass transition180°Csourcetypical, DSC (IPC-TM-650 2.4.25C)55.1°Csourcetypical
Max service temperature130°CsourceUL Relative Thermal Index (UL 796)89.2°CsourceHDT 0.455 MPa (printed specimens)
Values forIsola 370HR FR-4 laminate (Polyclad PCL-FR-370HR, 180 C Tg multifunctional epoxy, E-glass fabric), copper removed; Isola data sheet Revision C, last updated April 15, 2021. Woven-glass laminate: the sheet gives in-plane values per weave direction (length / cross) and the Z-axis CTE separately; the solver is isotropic per material.Ultimaker Nylon, 3D-printed specimens, XY (flat), conditioned >=24 h at room temperature; Ultimaker S5 Pro, engineering intent profile, 0.15 mm layer height, AA 0.4 print core, 100% infill, Cura 4.9, printed one-at-a-time, conditioned >=24 h at room temperature. TDS v2.00, April 20, 2022.

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Plastic Nylon is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is PCB Laminate FR-4 stronger than Plastic Nylon?

PCB Laminate FR-4 is stronger: its tensile strength is 315 MPa against yield strength 63.1 MPa for Plastic Nylon (5x).

Which is lighter, PCB Laminate FR-4 or Plastic Nylon?

Plastic Nylon is lighter: 1,140 kg/m³ against 1,920 kg/m³ for PCB Laminate FR-4.

Which is stiffer, PCB Laminate FR-4 or Plastic Nylon?

PCB Laminate FR-4 is stiffer: Young's modulus 23.9 GPa against 2.33 GPa for Plastic Nylon, so the same part in PCB Laminate FR-4 deflects less under the same load.

Which is lighter for the same job, PCB Laminate FR-4 or Plastic Nylon?

For the same stiffness or strength: PCB Laminate FR-4 is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must bePCB Laminate FR-4Plastic Nylon
Stiff rod or tie (tension)lighter6.08x heavier
Stiff beam (bending)lighter1.9x heavier
Stiff panel or platelighter29% heavier
Strong rod or tielighter2.97x heavier
Strong beamlighter1.74x heavier
Strong panel or platelighter33% heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, PCB Laminate FR-4 or Plastic Nylon?

PCB Laminate FR-4 conducts heat better: 0.4 W/m·K against 0.33 W/m·K for Plastic Nylon.

Which expands less with temperature?

PCB Laminate FR-4 expands less: 13.5 µm/m·K against 100 µm/m·K for Plastic Nylon.

Among 72 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelSiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30PCB Laminate FR-4Plastic Nylon
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPURubberAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickSiliconCeramic Alumina 96%Aluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30PCB Laminate FR-4Plastic Nylon
Strength against density

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