Materials / Compare

PCB Laminate FR-4 vs. Plastic PETG

Compare PCB Laminate FR-4 vs. Plastic PETG strength, stiffness, weight and thermal properties.

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PCB Laminate FR-4Composite
Plastic PETG3D printed (FDM)
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Mechanical
Yield strengthnot given (tensile used)46.2MPasourcetypical
Ultimate tensile strength246–385MPasourcetypical, in-plane: cross direction .. length direction (ASTM D3039)46.2MPasourcetypical, peak stress (= stress at yield)
Flexural strength531–621MPasourcetypical: cross direction .. length direction (IPC-TM-650 2.4.4B)78.9MPasourcetypical
Elongation at breaknot sourced7.6%sourcetypical
Young's modulus (stiffness)21.9–25.8GPasourcetypical, in-plane: cross direction .. length direction (ASTM D790-15e2)1.94GPasourcetypical
Density1,920kg/m³sourcetypical, 50% resin content; another FR-4 producer: Park Nelco N4000-6 (high-Tg multifunctional epoxy), not Isola 370HR1,270kg/m³sourcetypical
Strength to weight164kN·m/kg4.52x higher36.4kN·m/kg
Stiffness to weight12.4MN·m/kg8.14x higher1.53MN·m/kg
Poisson's ratio0.171–0.177sourcetypical, in-plane: cross direction .. length directionnot sourced
Shear modulus10.2GPanot sourced
Bulk modulus12.2GPanot sourced
Speed of sound3,525m/s1,236m/s
Thermal
Thermal conductivity0.4W/m·Ksourcetypical (ASTM E1952); direction not stated by the sheet0.21W/m·Ksourcebase material: Eastman Eastar Copolyester 6763 (PETG), typical
Thermal expansion13–14µm/m·Ksourcetypical, in-plane X/Y-axis, below Tg (IPC-TM-650 2.4.24C)51µm/m·Ksourcebase material: Eastman Eastar Copolyester 6763 (PETG), typical
100 mm part over a 50 °C swing67.5µm growth3.78x less255µm growth
Specific heat1,200–1,400J/kg·Ksourcetypical (ASTM E1461); another FR-4 producer: Park Nelco N4000-6 (high-Tg multifunctional epoxy), not Isola 370HR1,300J/kg·Ksourcebase material: Eastman Eastar Copolyester 6763 (PETG), DSC at 60 °C (lowest temperature listed)
Heats up and cools (diffusivity)0.16mm²/s26% faster0.127mm²/s
Thermal shock resistance324W/mnot sourced
Glass transition180°Csourcetypical, DSC (IPC-TM-650 2.4.25C)77.4°Csourcetypical
Max service temperature130°CsourceUL Relative Thermal Index (UL 796)76.2°CsourceHDT 0.455 MPa (printed specimens)
Values forIsola 370HR FR-4 laminate (Polyclad PCL-FR-370HR, 180 C Tg multifunctional epoxy, E-glass fabric), copper removed; Isola data sheet Revision C, last updated April 15, 2021. Woven-glass laminate: the sheet gives in-plane values per weave direction (length / cross) and the Z-axis CTE separately; the solver is isotropic per material.Ultimaker PETG, 3D-printed specimens, XY (flat); Ultimaker S5 Pro, engineering intent profile, 0.15 mm layer height, AA 0.4 print core, 100% infill, Cura 4.9, printed one-at-a-time, conditioned >=24 h at room temperature. TDS v1.00, April 29, 2022.

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Plastic PETG is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is PCB Laminate FR-4 stronger than Plastic PETG?

PCB Laminate FR-4 is stronger: its tensile strength is 315 MPa against yield strength 46.2 MPa for Plastic PETG (6.83x).

Which is lighter, PCB Laminate FR-4 or Plastic PETG?

Plastic PETG is lighter: 1,270 kg/m³ against 1,920 kg/m³ for PCB Laminate FR-4.

Which is stiffer, PCB Laminate FR-4 or Plastic PETG?

PCB Laminate FR-4 is stiffer: Young's modulus 23.9 GPa against 1.94 GPa for Plastic PETG, so the same part in PCB Laminate FR-4 deflects less under the same load.

Which is lighter for the same job, PCB Laminate FR-4 or Plastic PETG?

For the same stiffness or strength: PCB Laminate FR-4 is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must bePCB Laminate FR-4Plastic PETG
Stiff rod or tie (tension)lighter8.14x heavier
Stiff beam (bending)lighter2.32x heavier
Stiff panel or platelighter1.53x heavier
Strong rod or tielighter4.52x heavier
Strong beamlighter2.38x heavier
Strong panel or platelighter1.73x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, PCB Laminate FR-4 or Plastic PETG?

PCB Laminate FR-4 conducts heat better: 0.4 W/m·K against 0.21 W/m·K for Plastic PETG.

Which expands less with temperature?

PCB Laminate FR-4 expands less: 13.5 µm/m·K against 51 µm/m·K for Plastic PETG.

Among 72 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelSiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30PCB Laminate FR-4Plastic PETG
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickSiliconCeramic Alumina 96%Aluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30PCB Laminate FR-4Plastic PETG
Strength against density

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