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Plastic PLA vs. Steel AISI 4340

Compare Plastic PLA vs. Steel AISI 4340 strength, stiffness, weight and thermal properties.

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Plastic PLA3D printed (FDM)
Steel AISI 4340Wrought
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Mechanical
Yield strength52.5MPasourcetypical1,035MPasourcetypical, transverse
Ultimate tensile strength52.5MPasourcetypical, peak stress (= stress at yield)1,140MPasourcetypical, transverse
Flexural strength96.8MPasourcetypicalnot sourced
Elongation at break7.8%sourcetypical18%sourcetypical, transverse
Young's modulus (stiffness)3.25GPasourcetypical200GPasourceMIL-HDBK-5J design value (AISI 4340, quenched and tempered)
Density1,240kg/m³sourcetypical6.32x lighter7,840kg/m³sourcetypical
Strength to weight42.3kN·m/kg132kN·m/kg3.12x higher
Stiffness to weight2.62MN·m/kg25.5MN·m/kg9.73x higher
Poisson's rationot sourced0.32sourceMIL-HDBK-5J design value (AISI 4340, quenched and tempered)
Shear modulusnot sourced75.7GPa
Bulk modulusnot sourced185GPa
Speed of sound1,619m/s5,049m/s
Thermal
Thermal conductivity0.13W/m·Ksourcebase material: NatureWorks Ingeo biopolymer, amorphous sheet, 25 °C37.5W/m·Ksourcetypical
Thermal expansionnot sourced11.3µm/m·Ksourcemean, -18 to 93 °C
100 mm part over a 50 °C swingnot sourced56.5µm growth
Specific heat1,200J/kg·Ksourcebase material: NatureWorks Ingeo biopolymer, amorphous sheet, 25 °C448J/kg·Ksourcetypical
Heats up and cools (diffusivity)0.0874mm²/s10.7mm²/s122x faster
Thermal shock resistancenot sourced11,678W/m
Melting point152°Csourcetypicalnot sourced
Glass transition59.1°Csourcetypicalnot sourced
Max service temperature58.8°CsourceHDT 0.455 MPa (printed specimens)not sourced
Values forUltimaker PLA, 3D-printed specimens, XY (flat) orientation; Ultimaker S5 Pro, engineering intent profile, 0.15 mm layer height, AA 0.4 print core, 100% infill, Cura 4.9, printed one-at-a-time, conditioned >=24 h at room temperature. TDS dated April 20, 2022.Carpenter (Latrobe) Lescalloy 4340 VAC-ARC datasheet; mechanical row for 1100 °F temper; physical properties grade-level

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Plastic PLA is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is Plastic PLA stronger than Steel AISI 4340?

Steel AISI 4340 is stronger: its yield strength is 1,035 MPa against 52.5 MPa for Plastic PLA (19.7x).

Which is lighter, Plastic PLA or Steel AISI 4340?

Plastic PLA is lighter: 1,240 kg/m³ against 7,840 kg/m³ for Steel AISI 4340.

Which is stiffer, Plastic PLA or Steel AISI 4340?

Steel AISI 4340 is stiffer: Young's modulus 200 GPa against 3.25 GPa for Plastic PLA, so the same part in Steel AISI 4340 deflects less under the same load.

Which is lighter for the same job, Plastic PLA or Steel AISI 4340?

For the same stiffness or strength: Plastic PLA is lighter for a stiff panel or plate, strong panel or plate; Steel AISI 4340 is lighter for a stiff rod or tie (tension), stiff beam (bending), strong rod or tie, strong beam.

Part that must bePlastic PLASteel AISI 4340
Stiff rod or tie (tension)9.73x heavierlighter
Stiff beam (bending)24% heavierlighter
Stiff panel or platelighter1.6x heavier
Strong rod or tie3.12x heavierlighter
Strong beam15% heavierlighter
Strong panel or platelighter42% heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Plastic PLA or Steel AISI 4340?

Steel AISI 4340 conducts heat better: 37.5 W/m·K against 0.13 W/m·K for Plastic PLA.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPlastic PLASteel AISI 4340
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPlastic PLASteel AISI 4340
Strength against density

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